2009/08/10 Diagnostic Publications for the Systems of the Hydraulic Electronic Unit Injector (HEUI) have been Updated {1100, 1126, 1250, 1251, 1261, 1290} Caterpillar


Diagnostic Publications for the Systems of the Hydraulic Electronic Unit Injector (HEUI) have been Updated {1100, 1126, 1250, 1251, 1261, 1290}
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2009/08/10 [SEPD1004]
BASIC ENGINE
CYLINDER HEAD GP
2009/08/10 Diagnostic Publications for the Systems of the Hydraulic Electronic Unit Injector (HEUI) have been Updated {1100, 1126, 1250, 1251, 1261, 1290}
Asphalt Paver:
AP-1000D (S/N: EAD1-UP)
AP-1055D (S/N: FAC1-UP; A6P1-UP)
BG-2455D (S/N: BNW1-UP; BXW1-UP)
BG-260D (S/N: BPW1-UP)
Cold Planer:
PM-102 (S/N: Z2X1-UP)
Combine:
Lexion 475 R (S/N: 7671-UP)
Landfill Compactor:
816FSeries 2 (S/N: BZR1-UP)
Soil Compactor:
815FSeries 2 (S/N: BYN1-UP)
CS74 (S/N: CZJ1-UP)
Excavator:
324D (S/N: BYE1-UP; JJG1-UP; ECH1-UP; JGK1-UP; AWN1-UP; DFP1-UP; JKR1-UP; JLS1-UP; CJX1-UP)
325D (S/N: KBE1-UP; PKE1-UP; KDG1-UP; C4H1-UP; DBH1-UP; PEH1-UP; C7K1-UP; ERK1-UP; RJK1-UP; C8L1-UP; CJM1-UP; C9M1-UP; DAP1-UP; A3R1-UP; GBR1-UP; SCR1-UP; CYW1-UP)
328D (S/N: BYH1-UP; GTN1-UP; MKR1-UP)
329D (S/N: MNB1-UP; DJF1-UP; JHJ1-UP; RSK1-UP; WDK1-UP; BYS1-UP)
330C (S/N: CYA1-UP; HAA1-UP; MCA1-UP; JAB1-UP; D3C1-UP; JCD1-UP; KDD1-UP; GAG1-UP; RBH1-UP; B1K1-UP; JNK1-UP; B2L1-UP; BTM1-UP; B3M1-UP; MKM1-UP; B4N1-UP; CAP1-UP; GKX1-UP; DKY1-UP; CGZ1-UP)
330D (S/N: RDA1-UP; KAB1-UP; PFC1-UP; NBD1-UP; R2D1-UP; GGE1-UP; NEF1-UP; B6H1-UP; EAH1-UP; LCJ1-UP; THJ1-UP; C5K1-UP; E4K1-UP; FFK1-UP; H3K1-UP; L2K1-UP; PCK1-UP; RDK1-UP; PEL1-UP; JJM1-UP; LEM1-UP; ERN1-UP; JLP1-UP; MWP1-UP; LDR1-UP; HAS1-UP; RAS1-UP; MEY1-UP)
336D (S/N: J2F1-UP; W3K1-UP; JBT1-UP; KKT1-UP; M4T1-UP)
M325D (S/N: EDF1-UP; KGG1-UP; KAY1-UP)
M330D (S/N: KRE1-UP; MBR1-UP)
Track Feller Buncher:
2390 (S/N: P3H1-UP)
2491 (S/N: P5J1-UP)
511 (S/N: 5111-UP)
521 (S/N: 5211-UP)
522 (S/N: 5221-UP)
532 (S/N: 5321-UP)
541 (S/N: 5411-UP)
551 (S/N: 5511-UP)
552 (S/N: 5521-UP)
TK711 (S/N: 1011-UP)
TK722 (S/N: 1031-UP)
TK732 (S/N: 1041-UP)
TK741 (S/N: 2021-UP)
TK751 (S/N: 3011-UP)
TK752 (S/N: 3021-UP; 4ZF1-UP)
Motor Grader:
12H (S/N: CBK1-UP; AMZ1-UP; 1251-UP)
140K (S/N: JPA1-UP)
140MSeries II (S/N: M9G1-UP; M9M1-UP)
140M (S/N: B9D1-UP; B9G1-UP; D9G1-UP; B9M1-UP)
160MSeries II (S/N: M9L1-UP; M9T1-UP)
160M (S/N: B9E1-UP; B9L1-UP; B9T1-UP; D9T1-UP)
Track-Type Tractor:
D6RSeries II (S/N: AFD1-UP; CAD1-UP; ADE1-UP; BRE1-UP; ACJ1-UP; BRJ1-UP; BMK1-UP; BNL1-UP; AEM1-UP; AFM1-UP; AGM1-UP; BPM1-UP; AEP1-UP; BPP1-UP; BPS1-UP; FDT1-UP; AAX1-UP; BPZ1-UP; BRZ1-UP)
D6RSeries III (S/N: GJB1-UP; WCB1-UP; HDC1-UP; HCD1-UP; HKE1-UP; WRG1-UP; JEK1-UP; EXL1-UP; JDL1-UP; LGP1-UP; GMT1-UP; MRT1-UP; EXW1-UP)
D6T (S/N: JHB1-UP; SMC1-UP; DJG1-UP; WCG1-UP; WFH1-UP; KJL1-UP; SKL1-UP; GCT1-UP; LAY1-UP)
Wheel Dozer:
814FSeries 2 (S/N: BXG1-UP)
Wheel Loader:
950H (S/N: J5J1-UP; K5K1-UP)
962H (S/N: J6J1-UP; K6K1-UP)
Wheel Skidder:
525C (S/N: 5251-UP)
545C (S/N: 5451-UP)
Wheel Tractor-Scraper:
627G (S/N: DBZ1-UP)
637G (S/N: DEY1-UP)

ReferenceSpecial Instruction, REHS3819, "Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI)"

ReferenceService Magazine, SEPD0993, "A Hotline for the Fuel Systems for Hydraulic Electronic Unit Injectors (HEUI) Is Now Available"

The diagnostic documents for troubleshooting the systems of the Hydraulic Electronic Unit Injector (HEUI) have been revised in order to provide significantly improved diagnostic methods. Adherence to the updated diagnostic flow chart is required. Deviations from the correct sequence of the process may cause additional diagnostic time and a result in a claim that will not be paid. The resulting test data that is captured during the use of the procedures is now required to be included with a report for the warranty claim. Refer to the Special Instruction above for the correct procedures.

Also, a new "HEUI Hotline" has also been established in order to support questions from the field. A technician from the "HEUI Hotline" may provide an authorization number. The authorization number guarantees that your warranty claim will be paid. Refer to the Service Magazine above for more information on the "HEUI Hotline".

A new "Tech Tips" that is dated 30June 2009 is available. The "HEUI Hotline" and the changes to the diagnostic procedures are explained in the "Tech Tips". The related information and the "Tech Tips" are located on the following AVSpare web site. The address is located below.

https://truck.cat.com/cda/layout?m=84340&x=7

Information System:

2009/08/31 Diagnostic Process for Fuel Rail Pressure Sensor {127A, 1439}
2009/08/31 Diagnostic Process for Fuel Rail Pressure Sensor {127A, 1439}
D11T Track-Type Tractor Machine Systems Ladder Hinge - Assemble
D11T Track-Type Tractor Machine Systems Ladder Hinge - Disassemble
D11T Track-Type Tractor Machine Systems Ladder Hinge - Install
938H Wheel Loader and IT38H Integrated Toolcarrier Power Train Differential Lock Pressure - Check
C4.4 Industrial Engine Cooling System Supplemental Coolant Additive (SCA) - Test/Add
C4.4 Industrial Engine Cooling System Coolant Extender (ELC) - Add
2009/09/28 Improved Pivot Shafts Are Now Used {4153}
2009/08/24 An Improved Lubrication Pump Is Available for Articulated Trucks and Wheel Loaders {7516, 7540}
D6T Track-Type Tractor Systems Piston Pump (Steering) - Test and Adjust
C15 and C18 Engines for Caterpillar Built Machines Fuel Transfer Pump
Identification and Installation of Cambered Pivot Shafts{4153}
953D, 963D and 973D Track-Type Loaders Implement Droops Before Raising
953D, 963D and 973D Track-Type Loaders Implement Cycle Time Is Slow for All Implements
953D, 963D and 973D Track-Type Loaders Implement Cycle Time Is Slow for One Implement
3516B Engine for 994F and 994H Wheel Loaders Electronic Service Tool Does Not Communicate
973K Track-Type Loader Systems Piston Pump (Hydrostatic)
953D, 963D and 973D Track-Type Loaders Hydraulic Cylinder Drift
953D, 963D and 973D Track-Type Loaders Implement Movement Without Request
953D, 963D and 973D Track-Type Loaders Machine Does Not Move
C7.1 Industrial Engine Engine Valve Lash - Inspect
Procedure to Apply Dielectric Grease to the Horn (Cruise Control) Contact Ring{4310}
973K Track-Type Loader Systems Motor Control Valve (Hydrostatic) (Displacement)