613C Series II Wheel Tractor Power Train Torque Converter - Assemble Caterpillar


Torque Converter - Assemble
`
1.1. Assembly Procedure

Assembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
126-7175  Puller Assembly 
126-7181 Sliding Plate 
8H-0663 Bearing Puller Assembly 
9S-0289  Compressor Assembly 
1P-0520  Driver Group 
2P-8312  Retaining Ring Pliers 
138-7573  Link Bracket 

  1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new AVSpare parts for replacement.

  2. Check the torque converter for proper clearances. Refer to Specifications, SENR5623 for information on checking the clearances in the torque converter.


    Illustration 1g00999237

  3. Use Tooling (A) and a hydraulic press to install lip seal (39) to torque converter cover (3). Install the lip seal with the spring of the lip seal toward the bottom of the torque converter cover.


    Illustration 2g00469928

  4. Use Tooling (A) and a hydraulic press to install retainer (37) to roller bearing (38). Install the retainer until the retainer is seated in the roller bearing. Repeat the procedure for the other roller bearing.


    Illustration 3g00469929

  5. Use Tooling (A), an appropriate spacer, and a hydraulic press to install roller bearing (38) and retainer (37) to gear (34). Repeat the procedure for the other gear.


    Illustration 4g00468464

  6. Install retaining ring (36) to gear (34). Repeat the procedure for the other gear.


    Illustration 5g00468463

  7. Use two people to place the torque converter cover on suitable cribbing, as shown. The weight of torque converter cover (3) is approximately 52 kg (115 lb). Install gear (34) to torque converter cover (3). Install bolt (35) to torque converter cover (3). Tighten bolt (35) to a torque of 49 ± 3 N·m (36 ± 2 lb ft). Repeat the procedure for the other gear.


    Illustration 6g00999250

  8. Use two people to place the torque converter cover on suitable cribbing, as shown. Install adapter assembly (33) to gear (34). Install retaining ring (32) to adapter assembly (33). Repeat the procedure for the other gear.


    Illustration 7g00469930

  9. Use a hydraulic press to install shaft (8) to turbine wheel (28).


    Illustration 8g00469931

  10. Use two people to place the housing in a hydraulic press, as shown. The weight of the housing is approximately 28 kg (62 lb). Use Tooling (A) and a hydraulic press to install roller bearing (30) to housing (12).


    Illustration 9g00469932

  11. Use two people to place the housing in a hydraulic press, as shown. Use Tooling (A) and a hydraulic press to install shaft (8) and turbine wheel (28) to roller bearing (30) and housing (12).


    Illustration 10g00469933

  12. Use two people to place the housing on suitable cribbing, as shown. Roller bearing (30) and housing (12) must be aligned in order to install dowel pin (31). Use Tooling (B) to install retaining ring (29) to roller bearing (30).


    Illustration 11g00469934

  13. Use two people to turn over the housing. Use Tooling (B) to install retaining ring (27) to shaft (8).


    Illustration 12g00468452

  14. Use two people to place the housing on suitable cribbing, as shown. Install pin (26), retainer (25), and bolt (24) to housing (12). Tighten bolt (24) to a torque of 120 ± 15 N·m (89 ± 11 lb ft).


    Illustration 13g00468451

  15. Install plate (23) to housing (12). Install bolts (22) to plate (23). Tighten bolts (22) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).


    Illustration 14g00469947

  16. Use Tooling (A) and a hydraulic press to install bearing (21) to drive gear (20). Install the bearing until the bearing is flush with the bottom edge of the drive gear.


    Illustration 15g00468448

  17. Install drive gear (20) to impeller (11). Install plates (19) and bolts (18) to impeller (11). Tighten bolts (18) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).


    Illustration 16g00469948

  18. Use Tooling (C) to install sleeve (17) to carrier (16).


    Illustration 17g00469949

  19. Install carrier (16) to impeller (11).


    Illustration 18g00468423

  20. Turn over the impeller. Install wheel assembly (15) to impeller (11). Install plates (14) and bolts (13) to wheel assembly (15). Tighten bolts (13) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).


    Illustration 19g00469950

  21. Use two people to place the housing on suitable cribbing. Install impeller (11) to housing (12). Install bolts (10) to impeller (11). Tighten bolts (10) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).


    Illustration 20g00469951

  22. Use two people to place the torque converter in a hydraulic press. Use Tooling (D) and a hydraulic press to install roller bearing (9) to shaft (8). Install the roller bearing until the roller bearing is seated on the shaft.


    Illustration 21g00999300

  23. Use Tooling (E) and a suitable lifting device to install torque converter cover (3) to the torque converter. Remove tooling (E) and the suitable lifting device from the torque converter.


    Illustration 22g00469991

  24. Install bolts (7) to torque converter cover (3). Tighten bolts (7) to a torque of 49 ± 3 N·m (36 ± 2 lb ft).


    Illustration 23g00468414

  25. Install yoke (6) to the torque converter. Install retainer (5) and bolts (4) to yoke (6). Tighten bolts (4) to a torque of 49 ± 3 N·m (36 ± 2 lb ft).


    Illustration 24g00468413

  26. Install plates (4) and (2) to torque converter cover (3). Install bolts (1) to plate (2).

Information System:

3044C Industrial Engine and Engines for Caterpillar Built Machines Water Temperature Regulator Housing - Remove and Install
613C Series II Wheel Tractor Power Train Torque Converter - Disassemble
3044C Industrial Engine and Engines for Caterpillar Built Machines Water Pump - Remove and Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Relief Valve - Remove and Install
613C Series II Wheel Tractor Power Train Torque Converter - Install
2003/05/19 Correction to Testing and Adjusting , "Ride Control Accumulator Recharging Procedure" {5077}
2003/05/12 Correction to Testing and Adjusting , "Transmission Pressures - Test and Adjust" {3081}
613C Series II Wheel Tractor Power Train Torque Converter - Remove
980G Series II Wheel Loader Power Train Transmission Pressures - Test and Adjust
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Filter Base - Remove and Install
613C Series II Wheel Tractor Power Train Transmission and Transfer Gears - Install
TH220B, TH330B and TH340B Telehandlers Transmission and Hydraulic System Oil Level - Check
2003/06/02 New Guard Assembly for the Tilt Position Sensor Is Used {5736}
D3G, D4G and D5G Track-Type Tractors Electrohydraulic Diagnostic Code List
854G Wheel Tractor and 992G Wheel Loader Power Train Axle Shaft - Remove and Install
980G Series II Wheel Loader Cooling System Coolant Sample (Level 1) - Obtain
3044C Industrial Engine and Engines for Caterpillar Built Machines Fuel Injection Lines - Remove and Install - Turbocharged Engines
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Cooler - Remove
854G Wheel Tractor and 992G Wheel Loader Power Train Transmission Hydraulic Control Valve - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Cooler - Install
AD30 Underground Articulated Truck Machine Electrical System Brake Oil Temperature
966G II and 972G II Wheel Loaders Monitoring System
854G Wheel Tractor and 992G Wheel Loader Power Train Transmission Hydraulic Control Valve - Remove
TH220B, TH330B and TH340B Telehandlers Machine Systems Carriage Cylinder (Sideshift)