Transmission and Transfer Gears - Install
`
613C Series II Wheel Tractor Power Train
[SENR5626]
613C Series II Wheel Tractor Power Train
Transmission and Transfer Gears - Remove
613C Series II Wheel Tractor Power Train
Torque Converter - Remove
POWER TRAIN
GEAR GP
613C Series II Wheel Tractor Power Train
Transfer Gears - Disassemble
613C Series II Wheel Tractor Power Train
Transfer Gears - Assemble
613C Series II Wheel Tractor Power Train
Transmission and Transfer Gears - Remove
613C Series II Wheel Tractor Power Train
Transmission and Transfer Gears - Install
1.1. Installation Procedure
Installation Procedure
Show/hide table
Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7574     | Link Bracket     | 2     |
Show/hide table
NOTICE |
---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "AVSpare Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on AVSpare products. Dispose of all fluids according to local regulations and mandates. |
- Clean all parts and inspect all parts. If any parts are worn or damaged, use new AVSpare parts for replacement.
- Attach Tooling (A) and a suitable lifting device to the transmission and transfer gears. Install the transmission and transfer gears. The weight of the transmission and transfer gears is approximately 675 kg (1488 lb). Install bolts (33) and the transmission mounts to the machine.
Show/hide table
Illustration 1 | g00998928 |
- Install transmission mount (32) and bolts (31) to the machine.
Show/hide table
Illustration 2 | g00432993 |
- Remove Tooling (A) and the suitable lifting device from the transmission.
Show/hide table
Illustration 3 | g00998928 |
- Connect hose (30) , split flange (29) and bolts (28) to the transmission.
Show/hide table
Illustration 4 | g00432991 |
- Connect hose (27) to the transmission and tighten retaining nut (26) . Connect hose (25) to the transmission and tighten retaining nut (24) .
Show/hide table
Illustration 5 | g00432990 |
- Connect hose (23) , split flange (22) and bolts (21) to the transmission. Connect hose (20) , split flange (19) and bolts (18) to the transmission. Install bolts (17) and the grease fittings to the transmission.
Show/hide table
Illustration 6 | g00432989 |
- Install bolts (16) and the clips to the transmission.
Show/hide table
Illustration 7 | g00432988 |
- Install the drive shaft slip joint to the transmission. Install bolts (15) to the drive shaft slip joint. Tighten bolts (15) to a torque of 60 ± 7 N·m (45 ± 5 lb ft). Install cover (14) to the machine. Install bolts (13) to the cover. Repeat this procedure for the other side.
Show/hide table
Illustration 8 | g00434255 |
- Install cable (12) and nut (11) to the transmission. Install yoke rod end (10) to transmission selector valve (9) .
Show/hide table
Illustration 9 | g00432987 |
- Install bolt (8) to transmission selector valve (9) . Adjust the transmission selector valve. Refer to Testing and Adjusting, SENR5624 for information on adjustment of the transmission selector valve.
Show/hide table
Illustration 10 | g00432983 |
- Install cover (7) to the transmission. Install light (6) and bolts (5) to the transmission. Connect harness assembly (4) . Install harness assembly (4) to the clip.
Show/hide table
Illustration 11 | g00432981 |
- Install hose (2) to tube (3) and tighten hose clamps (1) .
Show/hide table
Illustration 12 | g00432979 |
- Add fluid to the transmission and transfer gears. Refer toOwner's Manual, SEBU6447 for information on refilling the transmission and transfer gears.
End By:
- Install the universal joint. Refer to Disassembly and Assembly, "Universal Joint - Install".
- Install the parking brake actuator. Refer to Disassembly and Assembly, "Parking Brake Actuator - Install".
Information System:
TH220B, TH330B and TH340B Telehandlers
Transmission and Hydraulic System Oil Level - Check
953C Track-Type Loader Hydraulic System
Bucket Control Group
3044C Industrial Engine and Engines for Caterpillar Built Machines
Exhaust Manifold - Remove and Install
963C Track-Type Loader
Maintenance Interval Schedule
613C Series II Wheel Tractor Power Train
Transmission and Transfer Gears - Remove
3044C Industrial Engine and Engines for Caterpillar Built Machines
Fuel Injection Lines - Remove and Install - Naturally Aspirated Engines
953C Track-Type Loader Hydraulic System
Pilot Valve
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train
Leading Arm - Install
963C Track-Type Loader Power Train
Hydraulic Drive Pump - Assemble
963C Track-Type Loader Power Train
Hydraulic Drive Pump - Disassemble
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train
Leading Arm - Remove
980G Series II Wheel Loader
Operation Information
3044C Industrial Engine and Engines for Caterpillar Built Machines
Engine Oil Filter Base - Remove and Install
980G Series II Wheel Loader Power Train
Transmission Pressures - Test and Adjust
613C Series II Wheel Tractor Power Train
Torque Converter - Remove
2003/05/12
Correction to Testing and Adjusting , "Transmission Pressures - Test and Adjust" {3081}
2003/05/19
Correction to Testing and Adjusting , "Ride Control Accumulator Recharging Procedure" {5077}
613C Series II Wheel Tractor Power Train
Torque Converter - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines
Engine Oil Relief Valve - Remove and Install
3044C Industrial Engine and Engines for Caterpillar Built Machines
Water Pump - Remove and Install
613C Series II Wheel Tractor Power Train
Torque Converter - Disassemble
3044C Industrial Engine and Engines for Caterpillar Built Machines
Water Temperature Regulator Housing - Remove and Install
613C Series II Wheel Tractor Power Train
Torque Converter - Assemble
2003/06/02
New Guard Assembly for the Tilt Position Sensor Is Used {5736}