613C Series II Wheel Tractor Power Train Transmission and Transfer Gears - Install Caterpillar


Transmission and Transfer Gears - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7574     Link Bracket     2    


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "AVSpare Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on AVSpare products.

Dispose of all fluids according to local regulations and mandates.


  1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new AVSpare parts for replacement.



    Illustration 1g00998928

  1. Attach Tooling (A) and a suitable lifting device to the transmission and transfer gears. Install the transmission and transfer gears. The weight of the transmission and transfer gears is approximately 675 kg (1488 lb). Install bolts (33) and the transmission mounts to the machine.



    Illustration 2g00432993

  1. Install transmission mount (32) and bolts (31) to the machine.



    Illustration 3g00998928

  1. Remove Tooling (A) and the suitable lifting device from the transmission.



    Illustration 4g00432991

  1. Connect hose (30) , split flange (29) and bolts (28) to the transmission.



    Illustration 5g00432990

  1. Connect hose (27) to the transmission and tighten retaining nut (26) . Connect hose (25) to the transmission and tighten retaining nut (24) .



    Illustration 6g00432989

  1. Connect hose (23) , split flange (22) and bolts (21) to the transmission. Connect hose (20) , split flange (19) and bolts (18) to the transmission. Install bolts (17) and the grease fittings to the transmission.



    Illustration 7g00432988

  1. Install bolts (16) and the clips to the transmission.



    Illustration 8g00434255

  1. Install the drive shaft slip joint to the transmission. Install bolts (15) to the drive shaft slip joint. Tighten bolts (15) to a torque of 60 ± 7 N·m (45 ± 5 lb ft). Install cover (14) to the machine. Install bolts (13) to the cover. Repeat this procedure for the other side.



    Illustration 9g00432987

  1. Install cable (12) and nut (11) to the transmission. Install yoke rod end (10) to transmission selector valve (9) .



    Illustration 10g00432983

  1. Install bolt (8) to transmission selector valve (9) . Adjust the transmission selector valve. Refer to Testing and Adjusting, SENR5624 for information on adjustment of the transmission selector valve.



    Illustration 11g00432981

  1. Install cover (7) to the transmission. Install light (6) and bolts (5) to the transmission. Connect harness assembly (4) . Install harness assembly (4) to the clip.



    Illustration 12g00432979

  1. Install hose (2) to tube (3) and tighten hose clamps (1) .

  1. Add fluid to the transmission and transfer gears. Refer toOwner's Manual, SEBU6447 for information on refilling the transmission and transfer gears.

End By:

  1. Install the universal joint. Refer to Disassembly and Assembly, "Universal Joint - Install".
  2. Install the parking brake actuator. Refer to Disassembly and Assembly, "Parking Brake Actuator - Install".

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