613C Series II Wheel Tractor Power Train Transmission and Transfer Gears - Remove Caterpillar


Transmission and Transfer Gears - Remove
`
1.1. Removal Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7574  Link Bracket 

Start By:

  1. Remove the parking brake actuator. Refer to Disassembly and Assembly, "Parking Brake Actuator - Remove".

  2. Remove the universal joint. Refer to Disassembly and Assembly, "Universal Joint - Remove".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the oil system.

  2. Drain the transmission and transfer gears. Drain the fluid into a suitable container. The transmission and transfer gears contain 35 L (9.25 US gal).


    Illustration 1g00432979

  3. Loosen hose clamps (1) and remove hose (2) from tube (3).


    Illustration 2g00432981

  4. Remove harness assembly (4) from the clip. Disconnect harness assembly (4) and put aside. Remove bolts (5) and light (6) from the transmission. Remove cover (7) from the transmission.


    Illustration 3g00432983

  5. Remove bolt (8) from transmission selector valve (9).


    Illustration 4g00432987

  6. Remove yoke rod end (10) from transmission selector valve (9). Remove nut (11) and cable (12) from the transmission.


    Illustration 5g00434255

  7. Remove bolts (13) from cover (14). Repeat this procedure for the other side. Remove cover (14) from the machine. Remove bolts (15) from the drive shaft slip joint. Remove the drive shaft slip joint from the transmission.


    Illustration 6g00432988

  8. Remove bolts (16) and the clips from the transmission.


    Illustration 7g00432989

  9. Remove bolts (17) and the grease fittings from the transmission. Remove bolts (18) and split flange (19) from the transmission. Disconnect hose (20) from the transmission. Remove bolts (21) and split flange (22) from the transmission. Disconnect hose (23) from the transmission.


    Illustration 8g00432990

  10. Loosen retaining nut (24) and disconnect hose (25) from the transmission. Loosen retaining nut (26) and disconnect hose (27) from the transmission.


    Illustration 9g00432991

  11. Remove bolts (28) and split flange (29) from the transmission. Disconnect hose (30) from the transmission.


    Illustration 10g00998928

  12. Install Tooling (A) to the transmission. Attach a suitable lifting device to the transmission, as shown.


    Illustration 11g00432993

  13. Remove bolts (31) and transmission mount (32) from the machine.


    Illustration 12g00432994

  14. Remove bolts (33) and the transmission mounts from the machine. Remove the transmission and transfer gears from the machine. The weight of the transmission and transfer gears is approximately 675 kg (1488 lb).

Information System:

3044C Industrial Engine and Engines for Caterpillar Built Machines Fuel Injection Lines - Remove and Install - Naturally Aspirated Engines
953C Track-Type Loader Hydraulic System Pilot Valve
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train Leading Arm - Install
963C Track-Type Loader Power Train Hydraulic Drive Pump - Assemble
963C Track-Type Loader Power Train Hydraulic Drive Pump - Disassemble
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train Leading Arm - Remove
980G Series II Wheel Loader Operation Information
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E703 High Right Track Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E702 High Left Track Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E626 Low Right Track Reverse Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E625 Low Right Track Forward Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E624 Low Left Track Reverse Steering Pressure
963C Track-Type Loader Maintenance Interval Schedule
3044C Industrial Engine and Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
953C Track-Type Loader Hydraulic System Bucket Control Group
TH220B, TH330B and TH340B Telehandlers Transmission and Hydraulic System Oil Level - Check
613C Series II Wheel Tractor Power Train Transmission and Transfer Gears - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Filter Base - Remove and Install
980G Series II Wheel Loader Power Train Transmission Pressures - Test and Adjust
613C Series II Wheel Tractor Power Train Torque Converter - Remove
2003/05/12 Correction to Testing and Adjusting , "Transmission Pressures - Test and Adjust" {3081}
2003/05/19 Correction to Testing and Adjusting , "Ride Control Accumulator Recharging Procedure" {5077}
613C Series II Wheel Tractor Power Train Torque Converter - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Relief Valve - Remove and Install