IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train Transmission and Torque Converter

Transmission and Torque Converter - Remove

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train [RENR6422]

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train Transmission and Torque Converter - Install

POWER TRAIN

TORQUE CONVERTER GP

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train Transmission and Torque Converter - Remove

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train Transmission and Torque Converter - Disassemble

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train Transmission and Torque Converter - Assemble

1.1. Removal Procedure

Removal Procedure

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Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	138-7573	Link Bracket	1
B	138-7575	Link Bracket	1

Start By:

Remove the cab. Refer to Disassembly and Assembly, "Cab - Remove".
Remove the middle bottom guard. Refer to Disassembly and Assembly, "Bottom Guards - Remove".
Remove the hydraulic pump. Refer to Disassembly and Assembly, "Piston and Vane Pump (Implement, Pilot, and Steering) - Remove".

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "AVSpare Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on AVSpare products. Dispose of all fluids according to local regulations and mandates.

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Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

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Illustration 1	g00999609

Open door (1) on each side of the machine.

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Illustration 2	g00998274

Remove panels (2) and (3) on each side of the machine.

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Illustration 3	g00998118

Disconnect hose assemblies (4), (5), (6), and (7).

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Illustration 4	g00998120

Cut and remove cable strap (8). Remove the bolt and harness clip (9). Disconnect hose assembly (10) .

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Illustration 5	g00998121

Disconnect hose assembly (11) and harness assembly (12). Remove bolt (13) and the clip. Disconnect hose assemblies (14) .

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Illustration 6	g00998122

Disconnect tube assembly (15). Disconnect drive shaft (16) from the transmission.

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Illustration 7	g00998119

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Illustration 8	g01001083

Disconnect hose assemblies (17). Disconnect hose assemblies (18A). Remove bolt (18) and the clip from each side of the bracket.

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Illustration 9	g00998132

Cut and remove cable straps (19). Remove bolts (20). Disconnect tube assemblies (21) .

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Illustration 10	g00998133

Remove tube assembly (22) .

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Illustration 11	g00998134

Remove plug (23) from the left side of the flywheel housing.

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Illustration 12	g00998174

Remove eight bolts (24). Rotate the engine in order to access remaining bolts (24) .

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Illustration 13	g00998176

Attach Tooling (A) to the front of the transmission and attach Tooling (B) to the rear of the transmission. Attach a suitable lifting device onto Tooling (A) and Tooling (B). The weight of the transmission is approximately 499 kg (1100 lb).

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Illustration 14	g00998179

Disconnect drive shaft (25) from the transmission.

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Illustration 15	g00998182

Remove mounting bolts (26) .

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Illustration 16	g00998185

Remove bottom bolts (27) on both sides of the transmission.

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Illustration 17	g00998187

Note: Check the clearance of the muffler and the ejector pipe.

Raise the transmission approximately 51 mm (2 inch) off the mounts. Install a wood block under the flywheel housing. Allow the engine to rest on the wood block.

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Illustration 18	g00998199

Remove pin (28) for the parking brake from arm (29). Remove mounts (30) from both sides of the transmission.

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Illustration 19	g00998201

Remove bolts (31) from the bottom of the transmission. Disconnect hose assembly (32) .

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Illustration 20	g00998203

Remove bolts (31) from the top of the transmission.

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Illustration 21	g00998204

Remove the transmission from the flywheel housing. The weight of the transmission is approximately 499 kg (1100 lb). The transmission must be angled in order to remove the transmission. Refer to Illustration 21.