IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Engine Supplement Engine - Install Caterpillar


Engine - Install
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1.1. Installation Procedure

Installation Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


  1. Attach a suitable lifting device onto the engine. The weight of the engine is approximately 590 kg (1300 lb). Position the engine in the machine.


    Illustration 1g00993794

  2. Install bolts (48) into the bell housing.


    Illustration 2g00993793

  3. Position hoses (46) and install bolts (47).


    Illustration 3g00993792

  4. Install bolt (45) for the engine mount.


    Illustration 4g00993791

  5. Install bolt (44) for the engine mount. Connect hose assembly (43) onto air conditioning compressor (42).


    Illustration 5g00993790

  6. Remove the suitable lifting device.


    Illustration 6g00993789

  7. Install bolts (41). You must rotate the engine in order to install bolts (41) that connect the engine to the torque converter.


    Illustration 7g00993788

  8. Install plug (40).


    Illustration 8g00993787

  9. Connect harness assembly (39). Install hose (38) and tighten hose clamp (37).


    Illustration 9g00993786

  10. Install a new cable strap (36). Connect harness assembly (35).


    Illustration 10g00993647

  11. Connect harness assemblies (33) and install a new cable strap (34).


    Illustration 11g00993645

  12. Connect hose assemblies (32).


    Illustration 12g00993636

  13. Install hoses (30) and tighten hose clamps (29). Position the clamp and install bolt (31).


    Illustration 13g00993635

  14. Position harness assembly (28). Install new cable straps (27).


    Illustration 14g00993536

  15. Install hose (26) and tighten hose clamp (25). Connect harness assemblies (22) and (24). Install new cable straps (23).


    Illustration 15g00993535

  16. Connect harness assembly (21).


    Illustration 16g00993533

  17. Install ground strap (20) and install bolt (19).


    Illustration 17g00993531

  18. Position the clamp and install bolt (17). Connect cables (18). Install nut (16).


    Illustration 18g00993530

  19. Install new cable straps (14) on harness assembly (15).


    Illustration 19g00993527

  20. Position hydraulic tank support (13) and install mounting bolts (12). Install bolt (11).

  21. Repeat Step 20 for the other side.


    Illustration 20g00993508

  22. Install bolt (10).


    Illustration 21g00993503

  23. Position filter assembly (9) and install bolts (8).


    Illustration 22g00993495

  24. Position accumulator assembly (7) and install bolts (6).


    Illustration 23g00993493

  25. Position panel (5) and install bolts (3). Position the clamp and install bolt (4).


    Illustration 24g00993492

  26. Position panel (2) and install bolts (1).

  27. Repeat Step 2 for the other side.

End By:

  1. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".

  2. Install the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic Tank - Install".

  3. Install the radiator and fan group. Refer to Disassembly and Assembly, "Radiator and Fan Group - Install".

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