Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
| NOTICE |
|---|
Keep all parts clean from contaminants. Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components. To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly. Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination. |
- Assemble valves (19), (18), (14), and (13). Replace O-ring seals.
 | |
| Illustration 1 | g00992977 |
 |
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
 |
- Assemble relief valves (11). Replace O-ring seals.
 | |
| Illustration 2 | g00993136 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble valves (10). Replace O-ring seals.
 | |
| Illustration 3 | g00993127 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble check valve (8) .
 | |
| Illustration 4 | g00993144 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble valves (7). Replace O-ring seals.
 | |
| Illustration 5 | g00998207 |
- Assemble flow control valve (5). Replace O-ring seals.
 | |
| Illustration 6 | g00993941 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble valves (4). Replace O-ring seals.
 | |
| Illustration 7 | g00993143 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble relief valve (3). Replace O-ring seals.
 | |
| Illustration 8 | g00994006 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble solenoid valve (2). Replace O-ring seals.
 | |
| Illustration 9 | g00997916 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Assemble check valves (1). Replace O-ring seals.
 | |
| Illustration 10 | g00993135 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install valves and plugs.
 | |
| Illustration 11 | g00997568 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install valves and plugs.
 | |
| Illustration 12 | g00997566 |
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
Note: Refer to the table for tightening torques.
End By: Install the main control valve. Refer to Disassembly and Assembly, "Main Control Valve - Install".