TH350B, TH355B, TH360B, TH460B and TH560B Telehandlers Power Train Transmission - Install Caterpillar

Installation Procedure

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Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new AVSpare parts for replacement.
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   Illustration 1	g00988454

2. Place transmission (5) onto Tooling (B). If necessary, install suitable cribbing between the Tooling and the transmission. This will ensure that the transmission is fully seated on the base of the tooling. Install a suitable strap in order to secure the transmission onto the Tooling. The weight of the transmission is approximately 330 kg (728 lb).

3. Use Tooling (A) to move transmission (5) into position under the left side of the machine.
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   Illustration 2	g00986311

4. Use Tooling (B) to carefully raise the transmission. When the transmission is aligned with the mounting plate on the engine use Tooling (B) to move the transmission into position.
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   Illustration 3	g00986314

5. Install bolts (33) and the washers that secure transmission (5) to the engine.

   Note: Not all bolts and washers are installed at this time. Refer to Disassembly and Assembly, "Transmission - Remove " for the location of the bolts which are installed at this time.

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   Illustration 4	g00986275

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   Illustration 5	g00986276

6. Install Tooling (A) onto crankshaft (31) on the engine. Use Tooling (A) to rotate the engine in order to align threaded hole in the engine flywheel with the bolt hole in the drive coupling before installing bolt (32) and the washers through the access hole.

7. Repeat step 6 until all eight bolts (32) and washers are installed.
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   Illustration 6	g00984855

8. Install two plastic plugs (30) from the underside of transmission (5).
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   Illustration 7	g00984853

9. Use a suitable allen wrench to tighten screw (27) in order to connect electrical connector (28) for the chassis harness to electrical connector (29) for the transmission harness.
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   Illustration 8	g00984852

10. Connect hose (25) to tee (26) and tighten the hose clamp. Install bolt (24), the washer and the hose clamp in order to secure hose (25) to the chassis. Connect hose (21) to solenoid valve (22) and tighten the retaining nut.
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    Illustration 9	g00984851

11. Connect hose (20) to transmission (5) and tighten the retaining nut. Install adapter plate (19), the O-ring seal (not shown) and four bolts (18). Connect hose (17) to the bottom of transmission and tighten the hose clamp.
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    Illustration 10	g00979402

12. Connect hose (9) and hose (16) to oil cooler (15) and tighten the hose clamps. Install bolt (13) and hose clamp (14) to the bottom of transmission (5) in order to secure hose (9).
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    Illustration 11	g00984850

13. Position solenoid valve (11) onto transmission (5) and install three bolts (12). Connect electrical connector (10) for the solenoid valve.
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    Illustration 12	g00979401

14. Connect hose (9) to transmission (5) and tighten the hose clamp. Connect hose (8) to the transmission and tighten the retaining nut.
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    Illustration 13	g00979400

15. Move bracket (7) into position and install four bolts (6) and the washers in order to secure the bracket to transmission (5).
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    Illustration 14	g00979392

16. Position spider (3), spacer (3) and pulley (4) onto transmission (5) before installing four bolts (1) and the washers.

End By:

1. Install the drive shafts. Refer to Disassembly and Assembly, "Drive Shaft - Remove and Install".

2. Install the hydraulic pump. Refer to Disassembly and Assembly, RENR5192, "Piston Pump (Implement and Steering) - Install".

3. Install the refrigerant compressor. Refer to Disassembly and Assembly, RENR5183, "Refrigerant Compressor - Remove and Install".

4. Install the alternator Disassembly and Assembly, RENR5183, "Alternator - Remove and Install".

5. Install the radiator. Refer to Disassembly and Assembly, RENR5183, "Radiator - Install ".

6. Install the fan guard. Refer to Disassembly and Assembly, RENR5183, "Fan Guard - Remove and Install".

7. Install the hood. Refer to Disassembly and Assembly, RENR5183, "Engine Enclosure - Remove and Install".