C7 Engines for Caterpillar Built Machines Unit Injector - Remove Caterpillar


Unit Injector - Remove
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1.1. Removal Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     367-3070     Fuel Injector Installation and Removal Tooling     1    

Start By:

  1. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g03007076

  1. Drain the coolant, oil, and fuel from the cylinder head. Remove the oil galley plug (1) , fuel galley plug (2) , and coolant line (3) .



    Illustration 2g03028024

  1. Disconnect harness assembly (4) .

  1. Remove socket head bolts (6) from unit injector (5) .



    Illustration 3g03028041

  1. Install Tooling (A) . Use Tooling (A) to remove unit injector (5) .

    Note: Do not use a wire brush on the tip of the unit injector. Damage to the unit injector will occur.




    Illustration 4g03009616

  1. Remove O-ring seal (10) , O-ring seal (11) , and O-ring seal (12) from unit injector (5) .

  1. Remove backup ring (8) , backup ring (9) , and backup ring (13) .

Information System:

2003/04/21 Correction to Testing and Adjusting , "Pressure Tap Locations" {3030}
2003/04/14 Correction to Testing And Adjusting , "Transmission Testing and Location of The Pressure Taps" {3030, 3073}
2003/03/24 New Flash Software Allows Calibrations of the Power Train to be Performed by Using the Caterpillar Electronic Technician {0783, 0785, 7620}
980G Series II Wheel Loader Electrohydraulic System Hydraulic Fan Speed - Test and Adjust
C7 Engines for Caterpillar Built Machines Camshaft Gear - Remove and Install
611 and 615C Series II Wheel Tractor-Scrapers Steering System Steering System Troubleshooting
611 and 615C Series II Wheel Tractor-Scrapers Steering System Piston Pump (Secondary Steering)
611 and 615C Series II Wheel Tractor-Scrapers Steering System General Information
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control - Assemble
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control - Disassemble
651E and 657E Wheel Tractor-Scrapers Hydraulic System Relief Valve (Push-Pull) - Test and Adjust
C7 Engines for Caterpillar Built Machines Piston Cooling Jets - Remove and Install
C7 Engines for Caterpillar Built Machines Unit Injector - Install
C15 Petroleum Generator Set Engines Gear Group (Front)
D6N Track-Type Tractor Power Train Equalizer Bar - Install
D6N Track-Type Tractor Power Train Equalizer Bar - Remove
D6N Track-Type Tractor Power Train Front Track Roller Frame - Remove
D6N Track-Type Tractor Power Train Front Track Roller Frame - Install
D6N Track-Type Tractor Power Train Pivot Bar-Remove and Install
D6N Track-Type Tractor Power Train Track Adjuster - Remove and Install
D6N Track-Type Tractor Power Train Track Roller Frame - Remove
D6N Track-Type Tractor Power Train Track Roller Frame - Install
TH103 Telehandler Specifications
Field Installation of the Programmable Hydraulic Pilot Valve Arrangements{7620}