938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Solenoid Valve and Manifold (Ride Control, Rod End) - Remove and Install Caterpillar


Solenoid Valve and Manifold (Ride Control, Rod End) - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
8S-7630  Stand 
8S-7631 Tube 
8S-7615 Pin 
8S-8048 Saddle 

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury can result from the sudden release of high pressure oil.

Be sure the engine has been shut off for a minimum of five minutes to be sure that the accumulator pressure is zero.

The accumulator is filled with dry nitrogen. Do not loosen or remove the valve or cap from the top of the accumulator. A purge screw at the bottom of the accumulator can be used to release the pressure that is left in the system.


Note: Put identification on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

  1. Apply the parking brake.


    Illustration 1g00277573

  2. Raise the lift arms off the ground by approximately 1.5 m (5 ft). Position Tooling (A) under the lift arms, as shown.

  3. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".


    Illustration 2g00984591

  4. Remove nuts (1) and cover (2).


    Illustration 3g00985280

  5. Disconnect harness assembly (3).

  6. Disconnect tube assemblies (6) and (8).

  7. Remove bolts (5) and manifold (7).

  8. Remove the retaining nut that secures solenoid (4) to the valve. (The valve is not shown.)

  9. Remove the valve from manifold (7).

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
8S-7630  Stand 
8S-7631 Tube 
8S-7615 Pin 
8S-8048 Saddle 


    Illustration 4g00985280

  1. Position the valve onto manifold (7).

  2. Install the retaining nut that secures solenoid (4) to the valve.

  3. Position manifold (7) and install bolts (5).

  4. Connect tube assemblies (6) and (8).

  5. Connect harness assembly (3).


    Illustration 5g00984591

  6. Position cover (2) and install nuts (1).


    Illustration 6g00277573

  7. Raise the lift arms and remove Tooling (A).

  8. Release the parking brake.

End By:

  1. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

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