938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pressure Reducing Valve (Traction Control System) - Remove and Install Caterpillar


Pressure Reducing Valve (Traction Control System) - Remove and Install
`
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

  2. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


Note: Put identification marks on all lines on all hoses and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This will help to prevent fluid loss and this will help to keep contaminants from entering the system.



    Illustration 1g00282289

  1. Remove nuts (1) and cover (2) on the left side of the machine.


    Illustration 2g00461429


    Illustration 3g00984364

    Note: The cab was removed for photo purposes.

  2. Disconnect hose assemblies (4) and tube assembly (5) from pressure reducing valve (3).

  3. Remove bolts (6) and the washers. Remove pressure reducing valve (3).

Installation Procedure



    Illustration 4g00461429


    Illustration 5g00984364

    Note: The cab was removed for photo purposes.

  1. Install pressure reducing valve (3), the washers, and two bolts (6).

  2. Connect hose assemblies (4) and tube assembly (5) to pressure reducing valve (3).


    Illustration 6g00282289

  3. Install nuts (1) and cover (2) on the left side of the machine.

End By:

  1. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

Information System:

938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Main Control Valve - Install
D10R Track-Type Tractor Hub Oil (Flexxaire Fan) - Change - If Equipped
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Selector and Pressure Control Valve (Pilot) - Remove and Install
D6N Track-Type Tractor Machine Systems Bulldozer Lift Cylinder (VPAT) - Remove and Install
D6N Track-Type Tractor Machine Systems Bulldozer Tilt Cylinder (VPAT) - Remove and Install
D6N Track-Type Tractor Machine Systems Sweeps - Remove and Install
651E and 657E Wheel Tractor-Scrapers Wheel Scraper Power Train Scraper Wiring Group
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Main Control Valve - Remove
TH350B, TH360B, TH460B and TH560B Telehandlers Engine Supplement Engine Mount (Rear) - Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control (Joystick) - Assemble
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control (Joystick) - Disassemble
2003/03/10 A Change to the Transmission Cover Requires a New Tube Assembly {3064}
3034 Engine for Caterpillar Built Machines Pistons and Connecting Rods - Remove - Serrated Connecting Rod
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control (Joystick) - Remove
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Diverter Valve (Quick Coupler) - Remove and Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Heater Coil - Remove
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control (Joystick) - Install
2003/03/10 A New Dust Ejector Group for the Exhaust Prevents Loading on the Muffler {1068}
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Heater Coil - Install
3034 Engine for Caterpillar Built Machines Crankshaft - Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Blower Motor (Air Conditioner, Heater) - Remove
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Blower Motor (Air Conditioner, Heater) - Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Quick Coupler - Remove
D6R Series II Track-Type Tractor Bulldozer Blade Tilt Control