TH350B, TH360B, TH460B and TH560B Telehandlers Engine Supplement Engine - Install Caterpillar


Engine - Install
`
1.1. Installation Procedure

Installation Procedure

------ WARNING! ------

Personal injury or death can result from improper lifting or blocking.

When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

----------------------

  1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new AVSpare parts for replacement.



    Illustration 1g00983941

  1. Attach a suitable double chain lifting sling to the lifting brackets on the front and on the rear of the engine and to a suitable hoist. Use the hoist to carefully lift the engine toward the machine and into the engine frame. Be careful not to catch on any loose hoses or wires on installation. The weight of the engine is approximately 450 kg (992 lb).



    Illustration 2g00983945



    Illustration 3g00983912

  1. Install two bolts (29), the washers, the nuts, the lower half of mounts (30) and washer (31). This will secure the engine to the engine frame. Tighten the bolts to a torque of 220 ± 20 N·m (162 ± 15 lb ft).

    Note: The rear mount which is for the engine and for the transmission is installed in the installation procedure for the transmission. Refer to Disassembly and Assembly, RENR5186, "Transmission - Install".




    Illustration 4g00983911

  1. Install nut (27) and the washer in order to connect the positive cable which is part of harness (15) from terminal block (28). The terminal block is located on the side of the chassis which is near to the exhaust muffler.



    Illustration 5g00983910

  1. Install nut (24) and the washer in order to connect ground cable (25) to the engine frame (17). Connect electrical connector (26) to harness (15) .



    Illustration 6g00983909

  1. Connect hose (22) (if equipped) to accumulator (23) for the air conditioner. Connect hose (20) to water pump (21) and tighten the hose clamp.



    Illustration 7g00983908

  1. Connect heater hoses (18) to thermostat housing (19) and tighten the hose clamp.



    Illustration 8g00983904

  1. Install nut (16) and the washer in order to connect the harness to engine frame (17). Connect electrical connector (13) for sensor (14) for the hydraulic oil filter to harness (15) .



    Illustration 9g00983903

  1. Route cable (9) over the engine to fuel pump (10). Install the cable into bracket (12) and tighten two nuts (11). Align the cable with the lever on the fuel pump and install pin (8).



    Illustration 10g00983902

  1. Route hose (6) over the engine to the fuel filter. Connect the hose and tighten the retaining nut. Install all cable straps and clips that were removed and noted in the removal procedure.



    Illustration 11g00983901

  1. Connect two hoses (4) to fuel filter/water separator (5) and tighten the hose clamps. Install all cable straps and clips that were removed and noted in the removal procedure.



    Illustration 12g00983900

  1. Connect positive cables (1) and negative cables (2) to battery's (3) and install the terminal covers.
,

End By:

  1. Install the expansion tank. Refer to Disassembly and Assembly, "Expansion Tank - Remove and Install".
  2. Install the transmission. Refer to Disassembly and AssemblyRENR5186, "Transmission - Install".

Information System:

3034 Engine for Caterpillar Built Machines Pistons and Connecting Rods - Remove - Fractured Connecting Rod
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Piston Pump (Hydraulic Fan) - Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Piston Pump (Hydraulic Fan) - Remove
D6N Track-Type Tractor Machine Systems Bulldozer Angle Cylinder (VPAT) - Remove and Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Loader Frame and Rear Frame - Connect
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Vane Pump (Braking) - Remove
3500B and 3500C Marine Engines Camshaft
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Piston and Vane Pump (Steering and Implement) - Install
3034 Engine for Caterpillar Built Machines Pistons and Connecting Rods - Install - Fractured Connecting Rod
2003/04/01 New Flash File Software Is Used for Product Link 151/201 {7620}
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Piston and Vane Pump (Steering and Implement) - Remove
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Secondary Steering Pump and Electric Motor - Remove and Install
TH210 and TH215 Telehandlers Machine Systems Diverter Valve - Remove and Install
TH210 and TH215 Telehandlers Machine Systems Trailer Brake Valve (Hydraulic) - Remove and Install
TH350B, TH360B, TH460B and TH560B Telehandlers Engine Supplement Engine Mount (Rear) - Remove
2003/03/10 A Change to the Transmission Cover Requires a New Tube Assembly {3064}
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control (Joystick) - Disassemble
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Pilot Operated Hydraulic Control (Joystick) - Assemble
TH350B, TH360B, TH460B and TH560B Telehandlers Engine Supplement Engine Mount (Rear) - Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Main Control Valve - Remove
651E and 657E Wheel Tractor-Scrapers Wheel Scraper Power Train Scraper Wiring Group
D6N Track-Type Tractor Machine Systems Sweeps - Remove and Install
D6N Track-Type Tractor Machine Systems Bulldozer Tilt Cylinder (VPAT) - Remove and Install
D6N Track-Type Tractor Machine Systems Bulldozer Lift Cylinder (VPAT) - Remove and Install