| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7575 | Link Bracket | 2 |
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
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Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. |
- Attach Tooling (A) and a suitable lifting onto hydraulic tank (40). The weight of hydraulic tank (40) is approximately
113 kg (250 lb) . Position hydraulic tank (40) and install bolts (41).Show/hide table
Illustration 2 g00981083 - Connect hose assemblies (34), (35), (36), and (37). Connect fitting (38). Connect tube assembly (39).
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Illustration 3 g00981078 - Connect hose assembly (33) and tube assembly (32).
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Illustration 4 g00981038 - Connect hose assemblies (30) and (31). Connect tube assemblies (28) and (29).
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Illustration 5 g00981036 - Rotate plate assembly (27) and install plate assembly (27).
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Illustration 6 g00981031 - Position harness assembly (26) and connect harness assembly (26).
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Illustration 7 g00981029 - Position accumulator (25) and the bracket. Install bolts (24). Connect hose assembly (23).
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Illustration 8 g00981007 - Rotate elbow (22) into position.
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Illustration 9 g00981001 - Install clamp (21). Install bolts (20). Connect hose assembly (19).
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Illustration 10 g00980996 - Position harness assembly (16). Install clamps (17) and (18).
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Illustration 11 g00980939 - Install nut (14).
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Illustration 12 g00980928 - Connect harness assembly (13).
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Illustration 13 g00980926 - Position muffler support (10) and install bolts (12). Install clamps (9) and (11). Install bolts (8).
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Illustration 14 g00980925 - Install clamps (6) and (7).
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Illustration 15 g00980924 - Connect harness assembly (5).
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Illustration 16 g00980888 - Attach Tooling (A) and a suitable lifting device onto hood support (3). The weight of hood support (3) is approximately
50 kg (110 lb) . Position hood support (3) and install bolts (4) on each side of the machine.Show/hide table
Illustration 17 g00980885 - Install cap (2). Install bolts (1) into hood support (3).
- Fill the hydraulic tank with oil. Refer to Operation and Maintenance Manual, "Capacities (Refill)".
- Charge the air conditioner system. The correct charge is
1.5 kg (3.3 lb) . Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
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| Illustration 1 | g00981087 |
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- Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
- Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".