938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Power Train Transmission and Torque Converter - Connect Caterpillar


Transmission and Torque Converter - Connect
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1.1. Connection Procedure

Connection Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7574     Link Bracket     2    
B     1U-5750     Engine Stand     1    
1U-7510 Plate     1    
FT-2942 Support Arms     4    
C     138-7575     Link Bracket     2    
E     8C-8422     Sealant     1    

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.

  1. Apply Tooling (E) on the mating surfaces of the torque converter and the transmission.



    Illustration 1g00981005

  1. Install torque converter (6). The weight of torque converter (6) is approximately 227 kg (500 lb).



    Illustration 2g00980995

  1. Install tube assembly (4). Install bolts (5). Tighten bolts (5) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).



    Illustration 3g00980992

  1. Attach Tooling (C) and a suitable lifting device to the transmission and the torque converter. Position the transmission and the torque converter on Tooling (B). Connect harness assembly (3) .



    Illustration 4g00980990

  1. Install yoke (2). Install bolt (1) and the washer.



    Illustration 5g00980983

  1. Remove the transmission and the torque converter from Tooling (B). Install Tooling (A) and a suitable lifting device, as shown.

  1. Fill the transmission with fluid. The capacity of the transmission is 30 L (8 US gal).

End By: Connect the transmission and the torque converter from the engine. Refer to Disassembly and Assembly, "Engine and Torque Converter, Transmission - Connect".

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