TH210 and TH215 Telehandlers Power Train Transfer Gears - Assemble Caterpillar

Assembly Procedure

Note: You may heat components for installation purposes and you may cool components for installation purposes. When you heat a component, do not exceed a temperature of 135 °C (275 °F). Do not heat components for more than four hours. Use 1U-8865 Infrared Thermometer in order to check the temperature of the components. Wait until all components have reached a uniform temperature before using a suitable driver to ensure that all the components are properly seated.

1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new AVSpare parts for replacement.
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   Illustration 1	g00979359

2. Place transfer gear case (1) onto a suitable work bench.

3. Use Tooling (B) to install seal (12) into transfer gear case (1). Lubricate the seal lightly with the lubricant that is being sealed.
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   Illustration 2	g00978857

4. Turn over transfer gear case (1). Install bearing (11) into the transfer gear case.
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   Illustration 3	g00979360

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   Illustration 4	g00979361

5. Position transfer gear case (1) with bearing (11) on a suitable vise. Open the jaws of the vise in order to support the inner race of the bearing.
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   Illustration 5	g00979362

6. Position input shaft (7) to transfer gear case (1). Place Tooling (B) on top of the input shaft before using a suitable soft mallet in order to install the input shaft.
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   Illustration 6	g00979363

7. Place transfer gear case (1) onto the work bench.
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   Illustration 7	g00979364

8. Position gear (10) onto input shaft (7). Ensure that the splines on the gear mate with the splines on the input shaft.
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   Illustration 8	g00979478

9. Position bearing (9) onto input shaft (7).
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   Illustration 9	g00979479

10. Use Tool (E) and Tooling (B) in order to fully install bearing (9) and gear (10) onto the input shaft.
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    Illustration 10	g00978858

11. Use Tooling (C) in order to install retaining ring (8) onto input shaft (7).
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    Illustration 11	g00979480

12. Install bearing (4) and bearing (5) onto gear (3). Refer to the identification marks that were placed on the components during the disassembly procedure in order to identify the correct orientation of the components.
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    Illustration 12	g00976256

13. Install retaining ring (6) onto bearing (5).
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    Illustration 13	g00976255

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    Illustration 14	g00979518

14. Install gear (3) into transfer gear case (1). Refer to the note that was made during the disassembly procedure in order to install the gear with bearing (4) and bearing (5) in the correct positions.
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    Illustration 15	g00976253

15. Install transfer gear breather (2) into transfer gear case (1).

End By:

1. Install the transfer gears. Refer to Disassembly and Assembly Manual, "Transfer Gears - Install".