Vane Pump (Steering, Implement, Pilot, Brake) - Assemble
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816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
[RENR8978]
816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
Vane Pump (Steering, Implement, Pilot, Brake) - Disassemble
816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
Steering Cylinder - Remove and Install
HYDRAULIC SYSTEM
PUMP GP
816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
Vane Pump (Steering, Implement, Pilot, Brake) - Disassemble
816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
Vane Pump (Steering, Implement, Pilot, Brake) - Assemble
816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
Vane Pump (Steering, Implement, Pilot, Brake) - Remove
816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems
Vane Pump (Steering, Implement, Pilot, Brake) - Install
1.1. Assembly Procedure
Assembly Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-1856 | Retaining Ring Pliers As | 1 |
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
- Install O-ring seal (56) and backup ring (55) on outlet plate (54) .
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| Illustration 1 | g00912032 |
- Install the seals and retainers (53) on outlet plate (54) .
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| Illustration 2 | g00912031 |
- Install plate (52) .
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| Illustration 3 | g00912030 |
- Install vanes (51) and inserts (50) in rotor assembly (49) .
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| Illustration 4 | g00912028 |
- Install ring (48) and rotor assembly (49) .
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| Illustration 5 | g00911914 |
- Install plate (47) .
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| Illustration 6 | g00911913 |
- Install the seals and retainers (46) from inlet plate (44) .
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| Illustration 7 | g00911911 |
- Position inlet plates (44). Install bolts (45). Tighten bolts (45) to a torque of 11 ± 1 N·m (95.0 ± 9.0 lb in).
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| Illustration 8 | g00911910 |
- Use a suitable press to install bearing (43) on shaft (39) .
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| Illustration 9 | g00911909 |
- Use Tooling (A) in order to install retaining ring (42) on shaft (39) .
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| Illustration 10 | g00911907 |
- Install lip seals (41) and washer (40) in body (33) .
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| Illustration 11 | g00911906 |
- Install shaft (39) in body (33) .
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| Illustration 12 | g00911905 |
- Install O-ring seal (36), quad-ring seal (37), and retaining ring (38) in body (33) .
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| Illustration 13 | g00911904 |
- Install cartridge assembly (35) in body (33) .
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| Illustration 14 | g00911903 |
- Install body (33) and cartridge assembly (35) in cover (16) .
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| Illustration 15 | g00911902 |
- Install bolts (34) that hold body (33) to cover (16). Tighten bolts (34) to a torque of 203 ± 14 N·m (1795 ± 125 lb in).
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| Illustration 16 | g00911901 |
- Install O-ring seal (31) and ring (32) on outlet plate (29) .
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| Illustration 17 | g00911900 |
- Install the seals and retainers (30) in outlet plate (29) .
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| Illustration 18 | g00911812 |
- Install plate (28) on outlet plate (29) .
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| Illustration 19 | g00911810 |
- Install inserts (26) in vanes (27) .
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| Illustration 20 | g00911809 |
- Install vanes (27) in rotor assembly (25) .
- Install ring (24) and rotor assembly (25) .
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| Illustration 21 | g00911808 |
- Install plate (23) .
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| Illustration 22 | g00911807 |
- Install the seals and retainers (22) in inlet plate (21) .
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| Illustration 23 | g00911806 |
- Install inlet plate (21) and bolts (20) on cartridge assembly (17). Tighten bolts (20) to a torque of 6.0 ± 0.5 N·m (55.0 ± 4.0 lb in).
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| Illustration 24 | g01321739 |
Note: Install the arrows at Location (X) and Location (Y) in proper alignment.
- Install O-ring seal (18) and quad-ring seal (19) in cover (14) .
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| Illustration 25 | g00911804 |
- Install cartridge assembly (17) in cover (14) .
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| Illustration 26 | g00911801 |
- Install cover (14) and cartridge assembly (17) in cover (16) .
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| Illustration 27 | g00911800 |
- Install bolts (13). Tighten bolts (13) to a torque of 95 ± 7 N·m (840 ± 60 lb in).
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| Illustration 28 | g00911799 |
- Install O-ring seal (15) on cover (14) .
- Install vanes (12) in the rotor.
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| Illustration 29 | g00911798 |
- Install adapter (6) and O-ring seal (7) in ring (8) .
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| Illustration 30 | g00911797 |
- Install plate (11), dowel pins (9), and rotor assembly (9) on ring (8) .
- Install O-ring seal (3), spring (4), and cover (5) on the pilot pump.
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| Illustration 31 | g00911796 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Position pilot pump (2) and Install bolts (1). Tighten bolts (1) to a torque of 55 ± 7 N·m (485 ± 60 lb in).
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| Illustration 32 | g00911794 |
End By: Install the vane pump. Refer to Disassembly and Assembly, "Vane Pump (Steering, Implement, and Pilot) - Install".
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