816F Series 2 Landfill Compactor, 815F Series 2 Soil Compactor and 814F Series 2 Wheel Dozer Machine Systems Vane Pump (Steering, Implement, Pilot, Brake) - Disassemble Caterpillar


Vane Pump (Steering, Implement, Pilot, Brake) - Disassemble
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1.1. Disassembly Procedure

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-1856     Retaining Ring Pliers As     1    

Start By:

  1. Remove the vane pump. Refer to Disassembly and Assembly, "Vane Pump (Steering, Implement, and Pilot) - Remove".

Note: Put alignment marks on the pump prior to disassembly.




    Illustration 1g00911794



    Illustration 2g00911795

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove bolts (1) and pilot pump (2) .



    Illustration 3g00911796

  1. Remove cover (5), spring (4), and O-ring seal (3) from the pilot pump.



    Illustration 4g00911797

  1. Remove plate (11), dowel pins (9), and rotor assembly (9) from ring (8) .

  1. Remove adapter (6) and O-ring seal (7) from ring (8) .



    Illustration 5g00911798

  1. Remove vanes (12) from the rotor.



    Illustration 6g00911799

  1. Remove O-ring seal (15) from cover (14) .

  1. Remove bolts (13) .



    Illustration 7g00911800

  1. Remove cover (14) and cartridge assembly (17) from cover (16) .



    Illustration 8g00911801

  1. Separate cover (14) from cartridge assembly (17) .



    Illustration 9g00911804

  1. Remove O-ring seal (18) and quad-ring seal (19) from cover (14) .



    Illustration 10g01321739

    Note: Record the location of capscrews (20). Record the direction of the arrows at Location (X) and Location (Y). Put alignment marks on cartridge assembly (17) prior to disassembly.

  1. Remove bolts (20) and inlet plate (21) from cartridge assembly (17) .



    Illustration 11g00911806

  1. Remove the seals and retainers (22) from inlet plate (21) .



    Illustration 12g00911807

  1. Remove plate (23) .



    Illustration 13g00911808

  1. Remove ring (24) and rotor assembly (25) .



    Illustration 14g00911809

  1. Remove vanes (27) from rotor assembly (25) .

  1. Remove inserts (26) from vanes (27) .



    Illustration 15g00911810

  1. Remove plate (28) from outlet plate (29) .



    Illustration 16g00911812

  1. Remove the seals and retainers (30) from outlet plate (29) .



    Illustration 17g00911900

  1. Remove O-ring seal (31) and ring (32) from outlet plate (29) .



    Illustration 18g00911901

  1. Remove bolts (34) that hold body (33) to cover (16) .



    Illustration 19g00911902

  1. Remove body (33) and cartridge assembly (35) from cover (16) .



    Illustration 20g00911903

  1. Remove cartridge assembly (35) from body (33) .



    Illustration 21g00911904

  1. Remove O-ring seal (36), quad-ring seal (37), and retaining ring (38) from body (33) .



    Illustration 22g00911905

  1. Remove shaft (39) from body (33) .



    Illustration 23g00911906

  1. Remove washer (40) and lip seals (41) from body (33) .



    Illustration 24g00911907

  1. Use Tooling (A) in order to remove retaining ring (42) from shaft (39) .



    Illustration 25g00911909

  1. Use a suitable press in order to remove bearing (43) from shaft (39) .



    Illustration 26g00911910

  1. Remove bolts (45) and inlet plates (44) .



    Illustration 27g00911911

  1. Remove the seals and retainers (46) from inlet plate (44) .



    Illustration 28g00911913

  1. Remove plate (47) .



    Illustration 29g00911914

  1. Remove ring (48) and rotor assembly (49) .



    Illustration 30g00912028

  1. Remove vanes (51) and inserts (50) from rotor assembly (49) .



    Illustration 31g00912030

  1. Remove plate (52) .



    Illustration 32g00912031

  1. Remove the seals and retainers (53) from outlet plate (54) .



    Illustration 33g00912032

  1. Remove O-ring seal (56) and backup ring (55) from outlet plate (54) .

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