966K XE Wheel Loader Machine Systems Counterweight - Remove and Install Caterpillar


Counterweight - Remove and Install
`
966K XE Wheel Loader Machine Systems [UENR1650]
FRAME AND BODY
COUNTERWEIGHT GP
966K XE Wheel Loader Machine Systems Counterweight - Remove and Install
1.1. Removal Procedure (Two Piece Counterweight)
2.1. Installation Procedure
3.1. Removal Procedure (Single Piece Counterweight)
4.1. Installation Procedure

Removal Procedure (Two Piece Counterweight)

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
439-3940  Bracket As 
1U-9199  Lever Puller Hoist Gp 


    Illustration 1g02727036


    Illustration 2g02727038

  1. Remove tail light assembly (1). Disconnect harness assembly (2) and remove tail light assembly (1) from the counterweight.


    Illustration 3g02727040
    Typical Example

  2. Install Tooling (A), Tooling (B), and a suitable lifting device to counterweight (3). The weight of counterweight (3) is approximately 544 kg (1200 lb).

    Note: The actual weight of the counterweight may vary due to specific machine configuration.

  3. Remove bolts (4) and lower counterweight (3) to the ground.

  4. Repeat Steps 1 through 3 for the opposite side.

Installation Procedure

  1. Install counterweight (3) in the reverse order of removal.

Removal Procedure (Single Piece Counterweight)

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
439-3939  Bracket As 


    Illustration 4g02727036


    Illustration 5g02727038

  1. Remove tail light assembly (1). Disconnect harness assembly (2) and remove tail light assembly (1) from the counterweight. Repeat for the other side of the machine.


    Illustration 6g03721057

  2. Attach Tooling (A) and a suitable lifting device to counterweight (3). The weight of counterweight (3) is approximately 2525 kg (5570 lb).

  3. Remove bolts (4) and remove counterweight (3).

Installation Procedure

  1. Install counterweight (3) in the reverse order of removal.

Information System:

D5R2 and D6R2 Track-Type Tractors HVAC, Heating System
D5R2 and D6R2 Track-Type Tractors HVAC, Control System
631K and 637K Wheel Tractor-Scraper Systems Relief Valve (Push-Pull) - Test and Adjust
950M and 962M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Tilt Cylinder
631K and 637K Wheel Tractor-Scraper Systems Standby Pressure (Implement Pump) - Test and Adjust
631K and 637K Wheel Tractor-Scraper Systems Brake System Air - Purge
3516B Generator Set Engines with Dynamic Gas Blending Injector Trim File - Install
C280 Marine Engines ECM Software - Install
2014/09/18 Improved Coolant Tank Group Is Now Used On Certain Wheel Loaders {1377}
950M and 962M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Lift Cylinder
631K and 637K Wheel Tractor-Scraper Systems Pressure Reducing Valve (Pilot, Implement) - Test and Adjust
2014/10/01 Improved Autolube Hoses Are Now Used on 950K and 962K Wheel Loaders {7510, 7540}
631K and 637K Wheel Tractor-Scraper Systems Relief Valve (Apron) - Test and Adjust
631K and 637K Wheel Tractor-Scraper Systems Parking Brake
826K Landfill Compactor, 825K Soil Compactor and 824K Wheel Dozer Engine Supplement Engine - Remove and Install
D7E Track-Type Tractor Systems Electronic Control (Fan Hydraulic System)
D4, D6K2 and D6K Track-Type Tractor Systems Fan Hydraulic System
D7E Track-Type Tractor Systems Electronic Control (Steering System)
631K and 637K Wheel Tractor-Scraper Systems Accumulator (Cushion-Hitch) - Test and Charge
950M and 962M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Differential (Locking)
Tube Assemblies for the Low-Pressure Fuel System on Certain C6.6 Machine Engines{1274, 1307, 1408}
Replacement Procedure for the Selective Catalytic Reduction (SCR) Coolant Lines on D9T Track-Type Tractors{108E}
C4.4 Engines Acceleration Is Poor or Throttle Response Is Poor
950 GC Wheel Loader Power Train Transmission Oil Pump - Remove