986H Wheel Loader Final Drive (Planetary) - Assemble Caterpillar


Final Drive (Planetary) - Assemble
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1.1. Specifications
2.1. Assembly Procedure

Specifications



Illustration 1g03388803

Table 1
Specification for 192-0822 Final Drive and Wheel Gp 
Item  Qty  Part  Specification Description 
237-0974 Planetary Gear  Diameter is 112.44 ± 0.010 mm (4.4268 ± 0.0004 inch)
297-3031 Shaft  Diameter is 77.577 ± 0.010 mm (3.0542 ± 0.0004 inch)
8M-3837 Magnetic Plug  Torque to 70 ± 15 N·m (52 ± 11 lb ft)
9S-8005 O-Ring Plug  Torque to 50 ± 5 N·m (37 ± 4 lb ft)
Rubber toric seals and all surfaces that contact the toric seals must be clean and dry when the parts are assembled. Apply a thin coat of oil on the contact surfaces of the metal seals prior to installing the metal seals. The metal seals must be assembled square with the bore. The rubber toric seals must not bulge and the rubber toric seals must not be twisted. 
10  9X-2404 Bolt  Torque to 520 ± 70 N·m (384 ± 52 lb ft)
5K-7696 Plug  Torque to 50 ± 5 N·m (37 ± 4 lb ft)
185-3653 Thrust Washer  Thickness is 5.0 mm (0.20 inch)
Install with chamfer near sun gear.


Illustration 2g03406405

Table 2
Specification for 378-6945 Final Drive and Wheel Gp 
Item  Qty  Part  Specification Description 
34  6V-3532 Bolt  Torque to 230 ± 40 N·m (170 ± 30 lb ft).
Turn an additional angle of 120 ± 10 degrees. 
10  8T-2393 Bolt  Torque to 125 ± 20 N·m (92 ± 15 lb ft).
Turn an additional angle of 120 ± 10 degrees. 
9G-5319 Duo-Cone Seal Gp  Rubber toric seals and all surfaces that contact the toric seals must be clean and dry when the parts are assembled. Apply a thin coat of oil on the contact surfaces of the metal seals prior to installing the metal seals. The metal seals must be assembled square with the bore. The rubber toric seals must not bulge and the rubber toric seals must not be twisted. 
185-3653 Thrust Washer  Thickness is 5.0 mm (0.20 inch)
Install with chamfer next to sun gear.
162-0191 Planetary Gear  Diameter is 112.44 ± 0.010 mm (4.4268 ± 0.0004 inch)
2V-4148 Planetary Shaft  Diameter is 77.577 ± 0.010 mm (3.0542 ± 0.0004 inch)


Illustration 3g03406402

Table 3
Specification for 376-3729 Final Drive and Wheel Gp 
Item  Qty  Part  Specification Description 
34  6V-3532 Bolt  Torque to 230 ± 40 N·m (170 ± 30 lb ft).
Turn an additional angle of 120 ± 10 degrees. 
10  8T-2393 Bolt  Torque to 125 ± 20 N·m (92 ± 15 lb ft).
Turn an additional angle of 120 ± 10 degrees. 
9G-5319 Duo-Cone Seal Gp  Rubber toric seals and all surfaces that contact the toric seals must be clean and dry when the parts are assembled. Apply a thin coat of oil on the contact surfaces of the metal seals prior to installing the metal seals. The metal seals must be assembled square with the bore. The rubber toric seals must not bulge and the rubber toric seals must not be twisted. 
185-3653 Thrust Washer  Thickness is 5.0 mm (0.20 inch)
Install with chamfer next to sun gear.
162-0191 Planetary Gear  Diameter is 112.44 ± 0.010 mm (4.4268 ± 0.0004 inch)
2V-4148 Planetary Shaft  Diameter is 77.577 ± 0.010 mm (3.0542 ± 0.0004 inch)

Assembly Procedure



    Illustration 4g01145389

  1. Install ring (7) and bearings (6) and (8) into planetary gear (5).


    Illustration 5g01145388

  2. Position thrust washers (4) and planetary gear (5) into planetary carrier (2).


    Illustration 6g01145385

  3. Use a suitable hammer in order to install planetary shaft (3) into planetary carrier (2).

  4. Repeat Step 1 through Step 3 for the remaining planetary gears.


    Illustration 7g01145381

  5. Remove final drive (1) from the suitable cribbing. The weight of final drive (1) is approximately 136 kg (300 lb).

End By:

  1. Install the final drive and wheel. Refer to Disassembly and Assembly, "Final Drive and Wheel - Install".

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