3500 Engines Turbocharger - Install Caterpillar


Turbocharger - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3931     Anti-Seize Compound     -    
B     1U-6396     O-Ring Assembly Compound     -    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g02160812

  1. Attach a suitable lifting device to turbocharger (7) . The weight of turbocharger (7) is approximately 30 kg (66 lb).

  1. Install a new gasket between the exhaust manifold and turbocharger (7) . Position turbocharger (7) on the exhaust manifold. Apply Tooling (A) to the threads of bolts (9) . Install bolts (9) and tighten to a torque of 54 ± 5 N·m (40 ± 4 lb ft).

  1. Install the O-ring seals on the adapter. Lubricate the O-ring seals with Tooling (B) . Connect the adapter to turbocharger (7) and install bolts (10) .

  1. Connect hose assembly (11) and hose assembly (8) .



    Illustration 2g02160811

  1. Position clamp (5) and clamp (4) . Tighten the nuts on the clamps to a torque of 14 ± 1 N·m (124 ± 9 lb in). Lightly tap around the diameter of the clamps with a soft hammer. Tighten the nuts again to a torque of 14 ± 1 N·m (124 ± 9 lb in).

  1. Install the gasket and connect elbow (6) . Apply Tooling (A) to the threads of the bolts and install the bolts.

  1. Connect adapter (3) . Apply Tooling (A) to the threads of the bolts and install the bolts.



    Illustration 3g02160666

  1. Install back cover (2) .

  1. Install front cover (1) .

  1. Install the spring clips on the top and sides of covers (1) and (2) .

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