D7E Track-Type Tractor Power Train Track Roller Frame - Remove and Install Caterpillar


Track Roller Frame - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     477-0910     Electric Hydraulic Pump Gp (115V)     1    
477-0911 Electric Hydraulic Pump Gp (230V)     1    
8S-7620 Base As     1    
8S-7610 Base As     1    
396-9840 Cylinder As     2    
8S-7615 Pins     2    
B     283-1495     Stands     2    
8S-7611 Tubes     2    
8S-7615 Pins     2    
C     439-3941     Link Brackets     4    
D     8B-7557     Threaded Adapter     1    
1P-0074 Slide Hammer Puller Gp     1    
E     386-6032     Lever Puller Hoist     1    
F     386-6030     Lever Puller Hoist     1    

  1. Separate the track.



    Illustration 1g01885073

  1. Use Tooling (A) in order to raise the machine. Raise the machine in order to remove the track rollers. Use Tooling (B) in order to support the machine.



    Illustration 2g01909994



    Illustration 3g01897658

  1. Attach Tooling (C) and a suitable lifting device to track roller frame (1) . The weight of track roller frame (1) is approximately 2340 kg (5160 lb). Remove bolts (2) . Remove caps (3) .



    Illustration 4g01897654

  1. Remove guards (6) . Repeat for the opposite side.

  1. Remove sprocket segment (4) in order to remove the frame. Refer to Disassembly and Assembly , "Sprocket Segment - Remove and Install". Remove plate (5) .



    Illustration 5g01897673

  1. Use Tooling (D) in order to remove retainer (7) .



    Illustration 6g01897676

  1. Attach Tooling (C) , Tooling (E) , Tooling (F) , and a suitable lifting device to track roller frame (1) . The weight of track roller frame (1) is approximately 2340 kg (5160 lb).



    Illustration 7g01897717

  1. Remove bolts (8) . Remove plate (9) .



    Illustration 8g01897659

  1. Remove thrust washer (10) . Remove the track roller frame.



    Illustration 9g01910005

  1. Remove seal (11) .



    Illustration 10g01897719



    Illustration 11g01897722

  1. Remove bearings (12) and (13) from the track roller frame.

Installation Procedure

  1. Install track roller frame (1) in the reverse order of removal.

    1. Lubricate seal (11) with lubricant that is being sealed.

      Note: Do not reuse bolts (8) . Because bolts (8) have been torqued to a yield, the bolts can only be used one time. Failure to replace bolts (8) with new bolts (8) could result in damage to the machine.

    1. Tighten bolts (8) to a torque of 300 ± 40 N·m (220 ± 30 lb ft).

    1. Tighten bolts (2) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).

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