C13 Engine for Caterpillar Built Machines Cylinder Head - Remove and Install Caterpillar


Cylinder Head - Remove and Install
`
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
Loctite Graphite- 50 Anti-Seize 

Start By:

  1. Remove the accessory drive.

  2. Remove the intake manifold.

  3. Remove the fumes disposal group.

  4. Remove the electronic unit injectors.

  5. Remove the exhaust gas valve (NRS).

  6. Remove the exhaust cooler (NRS).

  7. Remove the exhaust manifold.


    Illustration 1g01890955

  1. Disconnect tube assembly (1). Disconnect the tube and hose assemblies (2). Remove bolts (3) and bracket (4).


    Illustration 2g01890956

  2. Remove tube assembly (5). Disconnect hose assembly (8).

  3. Remove bolts (6) and nut (9). Reposition harness assembly (7).


    Illustration 3g01890957

  4. Remove housing (10) and tube (11).


    Illustration 4g01890958

  5. Attach a suitable lifting device to cylinder head (14). The weight of cylinder head (14) is approximately 204 kg (450 lb).

  6. Remove bolts (12) and (13). Remove cylinder head (14) and the cylinder head gasket.

Installation Procedure

  1. Inspect the cylinder head and the cylinder block for flatness. Refer to Guideline for Reusable Parts and Salvage Operations, SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".

  2. Install cylinder head (14) in reverse order of removal.

    1. Install a new head gasket.

    2. Apply Tooling (A) to the threads of bolts (12), (13), and both sides of the washers.

    3. Install bolts (12) and (13). Refer to Guideline for Reusable Parts and Salvage Operations, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines".


      Illustration 5g00950659

    4. Tighten bolt (1) through bolt (26) in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7 lb ft).

    5. Tighten bolt (1) through bolt (26) again in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7 lb ft).

    6. Place a mark on bolt (1) through bolt (26). Rotate bolt (1) through bolt (26) in a numerical sequence for an additional 120 ± 5 degrees (1/3 turn).

    7. Loosen bolt (1) through bolt (26) until the washers are loose under the Bolt heads.

    8. Tighten bolt (1) through bolt (26) in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7 lb ft).

    9. Tighten bolt (1) through bolt (26) again in a numerical sequence to a torque of 170 ± 10 N·m (125 ± 7 lb ft).

    10. Place a mark on bolt (1) through bolt (26). Rotate bolt (1) through bolt (26) in a numerical sequence for an additional 120 ± 5 degrees (1/3 turn).

    11. Tighten bolt (27) through bolt (34) in a numerical sequence to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

Information System:

D6N Track-Type Tractor Power Train Brake Pressure - Test
2009/04/13 Reworked Air Compressors Now Have "R" on the Serial Number Plate {1803, 1804}
C15 and C18 Industrial Engines Diesel Particulate Filter - Remove and Install - Clean Emissions Module
TS180 and TS220 Towed Scrapers Wheel - Install
TS180 and TS220 Towed Scrapers Wheel - Remove
3408E and 3412E Engines for Caterpillar Built Machines Coolant Flow - Test
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Display)
D5R Track-Type Tractor MID 039 - CID 1189 - FMI 02
C9.3 Engines for Caterpillar Built Machines Engine Monitoring System
3500B, 776D, 777D, 784C, 785C, 789C, 793C and and 793D Off-Highway Truck/Tractors Electric Starting Motor
D3K, D4K, And D5K Track-Type Tractors Engine Not Starting Due To A Blown Engine ECM Fuse{1901}
AccuGrade</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Light Bar
3408E and 3412E Engines for Caterpillar Built Machines Inlet Air Temperature Is High
C9.3 Engines for Caterpillar Built Machines Diagnostic Capabilities
C4.4 Industrial Engine Battery - Replace
D7E Track-Type Tractor Power Train Idler - Remove and Install
C13, C15, and C18 Tier 4 Interim Engines ARD Nozzle - Test
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Light Bar)
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (GPS Receiver)
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Data Radio)
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Angle Sensor)
AccuGrade</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators CAN Data Link - Test
AccuGrade</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Light Bar - Configure
AccuGrade</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Machine Dimensions - Configure