C15 and C18 Industrial Engines Diesel Particulate Filter - Remove and Install - Clean Emissions Module Caterpillar


Diesel Particulate Filter - Remove and Install - Clean Emissions Module
`
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     352-5891     Strap     2    
B         Loctite 771     -    

Start By:

  1. Connect the engine to AVSpare Electronic Technician (Cat ET) before the DPF is removed from the engine. Once the engine is connected to Cat ET, then perform an ash service test. This test is a manual regeneration. Allow the DPF to cool before proceeding.

    ------ WARNING! ------

    Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.

    ----------------------

    ------ WARNING! ------

    Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.

    ----------------------



    Illustration 1g03061096

    Overhead view of the Diesel Particulate Filter




    Illustration 2g02198556

  1. Put identification mark (C) on the diesel particulate filter (3) for installation purposes. Identification mark (C) is showing the flow of exhaust gases through the diesel particulate filter.

  1. Loosen clamp assemblies (1) and reposition the clamp assemblies toward the center of diesel particulate filter (3). Tighten clamp assemblies (1) .

    Note: Do not allow any objects to contact the internal element of the diesel particulate. Do not shake or bump the filter assembly.

  1. Install Tooling (A) onto diesel particulate filter (3). The weight of diesel particulate filter (3) is approximately 27 kg (60 lb).

  1. Loosen clamp assembly (2) and remove diesel particulate filter (3) .

Installation Procedure

  1. Install the diesel particulate filter (3) in the reverse order.

    1. Install new clamp assemblies (1). Use hand tools in order to tighten clamp assemblies (1) to a torque of 50 ± 2.5 N·m (37 ± 2 lb ft).



      Illustration 3g02206673

    1. Apply Tooling (B) to the threads of clamp assembly (2) for a Distance (X). Distance (X) is 25 mm (1 inch) above the trunnion. Use hand tools in order to tighten clamp assembly (2). Tighten clamp assembly (2) to a torque of 15 ± 3 N·m (133 ± 27 lb in).
,

End By: Reset the Engine Ash Model. Refer to Special InstructionREHS5026.

Information System:

TS180 and TS220 Towed Scrapers Wheel - Install
TS180 and TS220 Towed Scrapers Wheel - Remove
3408E and 3412E Engines for Caterpillar Built Machines Coolant Flow - Test
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Display)
D5R Track-Type Tractor MID 039 - CID 1189 - FMI 02
C9.3 Engines for Caterpillar Built Machines Engine Monitoring System
3500B, 776D, 777D, 784C, 785C, 789C, 793C and and 793D Off-Highway Truck/Tractors Electric Starting Motor
D3K, D4K, And D5K Track-Type Tractors Engine Not Starting Due To A Blown Engine ECM Fuse{1901}
AccuGrade</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Light Bar
2009/04/13 Do Not Adjust the Desired Speed During a Normal Stop for a Gas Engine with an ADEM 3 Control Module {1901, 1920}
AccuGrade</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Machine Radio
D8T Track-Type Tractor Power Train Torque Converter - Assemble
2009/04/13 Reworked Air Compressors Now Have "R" on the Serial Number Plate {1803, 1804}
D6N Track-Type Tractor Power Train Brake Pressure - Test
C13 Engine for Caterpillar Built Machines Cylinder Head - Remove and Install
3408E and 3412E Engines for Caterpillar Built Machines Inlet Air Temperature Is High
C9.3 Engines for Caterpillar Built Machines Diagnostic Capabilities
C4.4 Industrial Engine Battery - Replace
D7E Track-Type Tractor Power Train Idler - Remove and Install
C13, C15, and C18 Tier 4 Interim Engines ARD Nozzle - Test
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Light Bar)
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (GPS Receiver)
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Data Radio)
AccuGrade<SUP>&reg;</SUP> GPS / Single UTS / Site and Laser Reference v11 for Excavators Electrical Power Supply (Angle Sensor)