Wiring Harness (Short Circuit) - Test
`
621K OEM Wheel Tractor-Scraper
[UENR5941]
621K OEM Wheel Tractor-Scraper
Wiring Harness (Open Circuit) - Test
621K OEM Wheel Tractor-Scraper
Connector Contact Description
ELECTRICAL AND STARTING SYSTEM
WIRING GP
621K, 623K and 627K Wheel Tractor-Scrapers
Connector Locations
MH3022, MH3024 and MH3026 Material Handlers
Electrical Connector - Inspect
621K OEM Wheel Tractor-Scraper
System Schematic
621K OEM Wheel Tractor-Scraper
CAN Data Link - Test
621K OEM Wheel Tractor-Scraper
Cat Data Link - Test
621K OEM Wheel Tractor-Scraper
ECM Location Code - Test
621K OEM Wheel Tractor-Scraper
Wiring Harness (Open Circuit) - Test
1.1. Transmission/Chassis ECM and Implement ECM
2.1. Test For A Short Circuit
Transmission/Chassis ECM and Implement ECM
A short circuit is a failure of an electrical circuit that results in undesired electrical current. Usually, a short circuit is a bypass of the circuit across a load. A short across the wires in a circuit for a lamp produces too much current in the wires but no current at the lamp. The lamp is shorted out. The resistance in a normal circuit can vary, but the resistance between a particular circuit and other unrelated circuits is always greater than 5000 ohms. The following procedure explains the test for a short circuit:
Reference: For a complete electrical schematic, refer to Electrical System Schematic for the machine that is being serviced.
Show/hide table
Troubleshooting Test Steps | Values | Results |
---|---|---|
1. Identify Short Circuit. A. Identify the connectors and the wire numbers of the suspect circuits. Use the Electrical System Schematic of the machine to identify the circuits. B. Turn the key start switch and the disconnect switch to the OFF position. C. Disconnect the component and the ECM from the wiring harness. D. At the machine harness connector for the ECM, place one of the multimeter probes on the contact of the suspect wire. E. Use the other multimeter probe to check the resistance across all other contacts in the connectors of the ECM and frame ground. |
The resistance is greater than 5 K Ω for all the readings. |
OK - The harness circuits are correct. STOP NOT OK - The resistance is less than 5 Ω. There is a short in the machine harness. The short is between the suspected wire and the wire with the lowest resistance measurement. Repair: Repair or replace the machine harness. Note: A resistance that is greater than 5 Ω but less than 5K Ω would indicate a loose connection or a corroded connection in the circuit. A resistance measurement that is greater than 5 K Ω would indicate an open in the circuit. STOP |
Information System:
621K OEM Wheel Tractor-Scraper
Wiring Harness (Open Circuit) - Test
621K OEM Wheel Tractor-Scraper
Switch Circuits - Test
621K OEM Wheel Tractor-Scraper
Solenoid Valve - Test
621K OEM Wheel Tractor-Scraper
Sensor Supply - Test
621K OEM Wheel Tractor-Scraper
Sensor Signal (PWM) - Test
621K OEM Wheel Tractor-Scraper
Sensor Signal (Analog, Passive) - Test
621K OEM Wheel Tractor-Scraper
Sensor Signal (Analog, Active) - Test
621K OEM Wheel Tractor-Scraper
Relay - Test
621K OEM Wheel Tractor-Scraper
Operator Control Switch (Switch to Ground) - Test
621K OEM Wheel Tractor-Scraper
Indicator Lamp - Test
621K OEM Wheel Tractor-Scraper
Electrical Power Supply - Test
621K OEM Wheel Tractor-Scraper
ECM Location Code - Test
621K OEM Wheel Tractor-Scraper
Connector Contact Description
631K and 637K Wheel Tractor-Scraper Systems
Brake Accumulator Charging Valve - Test
C3.4B Engines
DEF Tank Temperature Is Low
631K and 637K Wheel Tractor-Scraper Systems
Parking Brake - Test and Adjust
D8T Track-Type Tractor Power Train
Track Roller Frame - Remove and Install
966M and 972M Wheel Loaders
DEF Manifold Filters - Replace
631K and 637K Wheel Tractor-Scraper Systems
Service Brake System Pressure - Test
2014/11/25
Improved Bolted Joint for Rear Engine Mounts is Now Used On Certain Wheel Tractor Scrapers {1152, 1154}
950M and 962M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems
Transmission Pressures - Test and Adjust
950 GC Wheel Loader Power Train
Tire and Rim (Front) - Remove and Install
D3K2, D4K2 and D5K2 Track-Type Tractor Systems
Winch Operation
525D, 535D, 545D and 555D Wheel Skidders Machine Systems
Secondary Steering Pump and Electric Motor - Remove and Install