631K and 637K Wheel Tractor-Scraper Systems Parking Brake - Test and Adjust Caterpillar


Parking Brake - Test and Adjust
`
1.1. Specification
2.1. Introduction
3.1. Required Tools
4.1. Machine Preparation
5.1. Test Procedure
6.1. Adjust Procedure
7.1. If the Parking Brake Pressure Test Results Are not to Standard

------ WARNING! ------

Personal injury or death can result if two persons are not used in the following procedure.


------ WARNING! ------

Sudden movement of the machine or release of oil under pressure can cause injury to persons on or near the machine.

To prevent possible injury, perform the procedure that follows before testing and adjusting the brake system.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Specification

Table 1
Parking Brake Pressure - Test 
Date  Equipment ID Code 
Description  Specification  Actual 
Parking Brake with Engine Off Switch ON  Less than 500 kPa (72 psi)   
Parking Brake with Engine Running and Switch OFF  4000 ± 172 kPa (580 ± 25 psi)   

Introduction

This procedure checks the parking brake pressure at the front wheels.

Required Tools



Illustration 1g01623868
Tooling (B)

Table 2
Tool  Item  Part Number  Description  Qty 
198-4240  Digital Pressure Indicator Gp   
  B1  198-4234  Digital Indicator 
  B2  251-9600  Pressure Sensor Gp (0 to 68,900 kPa (0 to 10,000 psi)) 
B3 198-4236  Adapter Cable As 

Machine Preparation

  1. Warm the hydraulic oil up to 65° ± 5°C (149° ± 9°F).

  2. Move the machine to a smooth, horizontal location. Move the machine away from other operating machines and away from personnel. Place the transmission direction control switch in the NEUTRAL position. Engage the parking brake. Lower the bowl to the ground and lower the apron onto the bowl. Stop the engine and put chocks in front of the wheels and behind the wheels.


    Illustration 2g03715898
    View of the portion of the belly pan that has the access port.

  3. Remove the crank case guard. For information regarding the removal of the crankcase guards refer to the Disassembly and Assembly, "Crankcase Guard - Remove and Install - Tractor" for your machine.


    Illustration 3g06218401
    The arrow shows the location of the park brake control group.

  4. The area that is involved in this procedure has been exposed.


    Illustration 4g03715911
    Dust cover and test port.

  5. Remove the dust cover and connect (B) to test port (1) in order to check the parking brakes.

Test Procedure

  1. Start the engine and run the engine until cut-out pressure is reached. Move the parking brake control switch to the OFF position.

  2. With the engine running at low idle place the parking brake switch to the ON position. The parking brake pressure should be less than 500 kPa (72 psi).

  3. With the engine running at low idle shift the parking brake switch to the OFF position. The parking brake pressure shall be 4000 ± 172 kPa (580 ± 25 psi). Refer to the Adjust Procedure of this article if the pressure reading is incorrect.

Adjust Procedure



Illustration 5g06218404
Some hoses are removed for clarity.
(3) Stem
(4) Lock nut

  1. Apply the parking brake and shut off the engine.

  2. Hold the stem on pressure reducing valve (3) and loosen locknut (4).

  3. Then turn the adjustment stem using a maximum of 1/4 turn intervals.

  4. Hold the stem on pressure reducing valve (3) and tighten lock nut (4).

  5. Start the engine. With the engine running at low idle shift the parking brake switch to the OFF position. The parking brake pressure shall be 4000 ± 172 kPa (580 ± 25 psi). Perform this Adjust Procedure until the setting is correct.

  6. Remove the test equipment and reinstall the crankcase guards. Refer to the Disassembly and Assembly, "Crankcase Guard - Remove and Install - Tractor" for your machine.

If the Parking Brake Pressure Test Results Are not to Standard

  • Check the accumulator pre-charges by referring to the Testing and Adjusting, "Brake Accumulator (Service) - Test and Charge" in this book. The story provides information regarding the charging values based on temperature.

  • Purge the brakes thoroughly by referring to the Testing and Adjusting, "Parking Brake Purge Procedure" in this book. This story provides information regarding the purge procedure for your machine.

  • Check the accumulator pressures at the test ports on the fan and brake block. Refer to Testing and Adjusting, "Brake Accumulator Charging Valve - Test"in this book. This story provides information regarding the Brake Accumulator Charging Valve for your machine.

Information System:

C3.4B Engines DEF Tank Temperature Is Low
631K and 637K Wheel Tractor-Scraper Systems Brake Accumulator Charging Valve - Test
621K OEM Wheel Tractor-Scraper Connector Contact Description
621K OEM Wheel Tractor-Scraper Wiring Harness (Short Circuit) - Test
621K OEM Wheel Tractor-Scraper Wiring Harness (Open Circuit) - Test
621K OEM Wheel Tractor-Scraper Switch Circuits - Test
621K OEM Wheel Tractor-Scraper Solenoid Valve - Test
621K OEM Wheel Tractor-Scraper Sensor Supply - Test
621K OEM Wheel Tractor-Scraper Sensor Signal (PWM) - Test
621K OEM Wheel Tractor-Scraper Sensor Signal (Analog, Passive) - Test
621K OEM Wheel Tractor-Scraper Sensor Signal (Analog, Active) - Test
621K OEM Wheel Tractor-Scraper Relay - Test
D8T Track-Type Tractor Power Train Track Roller Frame - Remove and Install
966M and 972M Wheel Loaders DEF Manifold Filters - Replace
631K and 637K Wheel Tractor-Scraper Systems Service Brake System Pressure - Test
2014/11/25 Improved Bolted Joint for Rear Engine Mounts is Now Used On Certain Wheel Tractor Scrapers {1152, 1154}
950M and 962M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Transmission Pressures - Test and Adjust
950 GC Wheel Loader Power Train Tire and Rim (Front) - Remove and Install
D3K2, D4K2 and D5K2 Track-Type Tractor Systems Winch Operation
525D, 535D, 545D and 555D Wheel Skidders Machine Systems Secondary Steering Pump and Electric Motor - Remove and Install
Installation Procedure for the <NOBR>454-2353</NOBR> Lines Gp - Coupler on Certain Wheel Loaders {0679, 5057, 5133, 5491, 6129, 7050}
980L Medium Wheel Loader Power Train, Steering, Braking, Hydraulic, and Machine Systems Control Manifold (Brake, Pilot, Fan) - HMU Steering
D4, D6K2 and D6K Track-Type Tractor Systems Bank Valve (Implement)
950M and 962M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Oil Filter (Power Train)