C4.4 Industrial Engine Flywheel - Inspect Caterpillar


Flywheel - Inspect
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C4.4 Industrial Engine [KENR9119]
BASIC ENGINE
FLYWHEEL GP
C4.4 Industrial Engine Flywheel - Inspect
1.1. Alignment of the Flywheel Face
2.1. Flywheel Runout

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8T-5096     Dial Indicator     1    
- Magnetic Base and Stand     1    

Alignment of the Flywheel Face




Illustration 1g01334421

Typical example

  1. Install Tooling (A) in illustration 1, as shown.

  1. Set the pointer of the dial indicator to 0 mm (0 inch).

  1. Turn the flywheel. Read the dial indicator for every 45 degrees.

    Note: During the check, keep the crankshaft pressed toward the front of the engine in order to remove any end play.

  1. Calculate the difference between the lowest measurement and the highest measurement of the four locations. This difference must not be greater than 0.03 mm (0.001 inch) for every 25 mm (1.0 inch) of the radius of the flywheel. The radius of the flywheel is measured from the axis of the crankshaft to the contact point of the dial indicator.

Flywheel Runout




Illustration 2g01334422

Typical example

  1. Install Tooling (A) in illustration 2, as shown.

  1. Set the pointer of the dial indicator to 0 mm (0 inch).

  1. Turn the flywheel. Read the dial indicator for every 45 degrees.

  1. Calculate the difference between the lowest measurement and the highest measurement of the four locations. This difference must not be greater than 0.30 mm (0.012 inch).