992G Wheel Loader and 854G Wheel Dozer Power Train Transmission Planetary Caterpillar

Illustration 1	g01365325

(1) Torque for the 17 bolts ... 410 ± 50 N·m (300 ± 37 lb ft)

(2) Number 1 clutch

Thickness of five new disc assemblies and of four new clutch plates for the number 1 clutch ... 53.35 ± 0.72 mm (2.100 ± 0.028 inch)

Thickness of one new 8E-0985 Clutch Disc ... 5.59 ± 0.08 mm (0.220 ± 0.003 inch)

Thickness of one new 3P-7584 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)

(3) Number 2 clutch

Thickness of five new disc assemblies and of four new clutch plates for the number 2 clutch ... 53.35 ± 0.72 mm (2.100 ± 0.028 inch)

Thickness of one new 8E-0985 Clutch Disc ... 5.59 ± 0.08 mm (0.220 ± 0.003 inch)

Thickness of one new 3P-7584 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)

(4) Number 3 clutch

Thickness of four new disc assemblies and of three new clutch plates for the number 3 clutch ... 41.41 ± 0.56 mm (1.630 ± 0.022 inch)

Thickness of one new 8E-0985 Clutch Disc ... 5.59 ± 0.08 mm (0.220 ± 0.003 inch)

Thickness of one new 3P-7584 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)

(5) Number 4 clutch

Thickness of three new disc assemblies and of two new clutch plates for the number 4 clutch ... 29.47 ± 0.40 mm (1.160 ± 0.016 inch)

Thickness of one new 8E-0985 Clutch Disc ... 5.59 ± 0.08 mm (0.220 ± 0.003 inch)

Thickness of one new 3P-7584 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)

(6) Number 5 clutch

Thickness of five new disc assemblies and of four new clutch plates for the number 5 clutch ... 54.72 ± 0.72 mm (2.154 ± 0.028 inch)

Thickness of one new 169-7055 Clutch Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)

Thickness of one new 3P-7447 Plate ... 6.73 ± 0.08 mm (0.265 ± 0.003 inch)

(7) Torque for the 12 bolts ... 115 ± 7 N·m (85 ± 5 lb ft)

(8) 2S-8924 Pin

Quantity ... 12

Length ... 109.52 mm (4.312 inch)

Outside diameter ... 15.812 ± 0.013 mm (0.6225 ± 0.0005 inch)

(9) 4M-5016 Spring

Quantity ... 24

Length under test force ... 68.1 mm (2.68 inch)

Test force ... 124 ± 8.9 N (28 ± 2.0 lb)

Free length after test ... 83.3 mm (3.28 inch)

Outside diameter ... 14.30 mm (0.563 inch)

(10) 9H-5537 Spring

Quantity ... 24

Length under test force ... 46.7 mm (1.84 inch)

Test force ... 130 ± 10.0 N (28.75 ± 2.30 lb)

Free length after test ... 62.7 mm (2.47 inch)

Outside diameter ... 14.30 mm (0.563 inch)

(11) 3P-7576 Dowel

Quantity ... 6

Length ... 176.00 mm (6.930 inch)

Outside diameter ... 15.812 ± 0.012 mm (0.6225 ± 0.0005 inch)

(12) 3P-7566 Spring

Quantity ... 12

Length under test force ... 74.4 mm (2.93 inch)

Test force ... 305 ± 16 N (69 ± 3.6 lb)

Free length after test ... 86.1 mm (3.39 inch)

Outside diameter ... 16.36 mm (0.644 inch)

(13) 1B-2524 Pin

Quantity ... 12

Length ... 102 mm (4.0 inch)

Outside diameter ... 9.53 mm (0.375 inch)

(A) Installation dimension of the dowel in the shaft ... 84.33 ± 0.13 mm (3.320 ± 0.005 inch)

(B) Installation dimension of the dowel in the shaft ... 117.15 ± 0.13 mm (4.612 ± 0.005 inch)

(C) Clearance between the bearing and the shaft at both ends ... 0.152 ± 0.051 mm (0.0060 ± 0.0020 inch)

(D) Inside diameter of a new planetary gear for the number 1 clutch ... 66.274 ± 0.010 mm (2.6092 ± 0.0004 inch)

(E) Diameter of new planetary gear shaft ... 47.193 ± 0.008 mm (1.8580 ± 0.0003 inch)

(F) Inside diameter of new planetary gears for the number 2 clutch and for the number 3 clutch ... 66.274 ± 0.010 mm (2.6092 ± 0.0004 inch)

(G) Diameter of new planetary gear shaft ... 47.193 ± 0.008 mm (1.8580 ± 0.0003 inch)

(H) Inside diameter of new planetary gear ... 58.298 ± 0.010 mm (2.2952 ± 0.0004 inch)

(J) Diameter of new planetary gear shaft ... 42.395 ± 0.008 mm (1.6691 ± 0.0003 inch)