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3500 Engines Air Inlet and Exhaust Lines Caterpillar


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Air Inlet and Exhaust Lines
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3500 Engines [RENR9362]
3500 Engines Turbocharger
3500 Engines Air Lines
AIR INLET AND EXHAUST SYSTEM
EXHAUST GP
3500 Engines Air Inlet and Exhaust Lines
3500 Engines Air Inlet and Exhaust Lines
3500 Engines Air Inlet and Exhaust Lines
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Illustration 1g02553537
Right side view
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Illustration 2g02553518
Bolt tightening sequence

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Table 1
Specification for 286-4392 Air Lines Gp 
Item  Qty  Part  Specification Description 
1  4  6V-3917 O-Ring Seal  Before assembly, lightly lubricate the bore with glycerin or an approved equivalent. 
2  4  6V-5103 O-Ring Seal  Before assembly, lightly lubricate the bore with glycerin or an approved equivalent. 
3  2  6V-3968 O-Ring Seal  Before assembly, lightly lubricate the bore with glycerin or an approved equivalent. 
4  12  8J-5985 Bolt  Use the following procedure in order to assemble the aftercooler assembly and tighten the bolts:
1. Assemble the seals to the aftercooler core.
2. Temporarily secure the bottom seal to the aftercooler with tape. Do not use an adhesive, a silicone lubricant, or any other lubricant for retention of the seal.
3. Assemble the aftercooler with seals to the inlet manifold.
4. Inspect the bottom seal in order to ensure that the seal is seating correctly in the recess.
5. Install the aftercooler cover.
6. Inspect the upper seal in order to ensure that the seal is seating correctly in the recess.
7. Install the cover bolts. Hand tighten the cover bolts.
8. Tighten the bolts in a numerical sequence that is shown in Illustration 2 to 24 N·m (18 lb ft).
9. Again, tighten the bolts in a numerical sequence that is shown in Illustration 2 to 47 N·m (35 lb ft).
10. Remove the tape. 
5  2  3J-5389 Plug  Before assembly, lightly lubricate the bore with Loctite C5A Copper Anti-Seize. 
Torque to 20 ± 5 N·m (177 ± 44 lb in).
6  2  9X-8874 Bolt  Torque to 120 ± 20 N·m (89 ± 15 lb ft). 
7  16  6V-5101 O-Ring Seal  Before assembly, lightly lubricate the bore with glycerin or an approved equivalent. 

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