Procedure To Increase The Serviceability Of The Air Cleaner On D7G2 Machines That Are Equipped With A 273-9225 Engine Enclosure Group Or A 291-5668 Engine Enclosure Group {1051} Caterpillar


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Procedure To Increase The Serviceability Of The Air Cleaner On D7G2 Machines That Are Equipped With A 273-9225 Engine Enclosure Group Or A 291-5668 Engine Enclosure Group {1051} [TIBU5773]
AIR INLET AND EXHAUST SYSTEM
AIR CLEANER GP
Procedure To Increase The Serviceability Of The Air Cleaner On D7G2 Machines That Are Equipped With A 273-9225 Engine Enclosure Group Or A 291-5668 Engine Enclosure Group {1051}
1.1. Introduction
2.1. Problem
3.1. Solution
Track-Type Tractor:
D7G Series 2 (S/N: 7MB5000-5252)
D7G Series 2 (S/N: 7MB5258-5267; C7G1000-1192,1194-1246)

Introduction

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, follow the solution that is identified below.

Problem

Problems have been reported regarding serviceability of the air filter element on D7G2 machines that are equipped with the 273-9225 Engine Enclosure Group and the 291-5668 Engine Enclosure Group . Access to the air filter is difficult. Access to the air filter requires the removal of the 274-8854 Support Assembly in order to service the filter element.

Note: The 274-8854 Support Assembly is part of the Engine Enclosure Group .

Solution




    Illustration 1g01978098

    (1) Support assembly




    Illustration 2g01978099

  1. Remove six bolts in order to remove support assembly (1) .



    Illustration 3g01978114

    (1) Support assembly

    (A) Hole

    (B) Diameter of existing hole (A)




    Illustration 4g01978116

    (1) Support assembly

    (A) Hole

    (B) Diameter of existing hole (A)

  1. Make two cuts into support assembly (1) in order to create a slot at hole (A). Grind the edges of the slot smooth in order to remove any sharp edges.



    Illustration 5g01978213



    Illustration 6g01978214

    View of area C

    (D) Chamfer




    Illustration 7g01978215



    Illustration 8g01978315

    View of area C

    (D) Chamfer

    (E) 15 mm (0.6 inch)

    (F) 45 degree

  1. Refer to Illustration 5, Illustration 6, Illustration 7, and Illustration 8. Grind a 45 degree chamfer on the hood at point (D). Grind the edges of the chamfer smooth in order to remove any sharp edges.



    Illustration 9g01978478

  1. Loosen the coupling bolts at the manifold and rotate the hose assemblies forward. Tighten the coupling bolts.

  1. Reinstall the support assemblies on the machine.



    Illustration 10g01978479

  1. Illustration 10 is an example of a support assembly that has been reworked.

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