PRODUCT SUPPORT PROGRAM FOR REPLACING THE 132-5125 WATER ELBOW ON CERTAIN D9R TRACK-TYPE TRACTORS Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 132-5125 WATER ELBOW ON CERTAIN D9R TRACK-TYPE TRACTORS [UEBE1371]

COOLING SYSTEM

LINES GP-WATER

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 132-5125 WATER ELBOW ON CERTAIN D9R TRACK-TYPE TRACTORS

UEBE1371-00

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12Nov2020

O-614

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Before/After	PRODUCT SUPPORT PROGRAM FOR REPLACING THE 132-5125 WATER ELBOW ON CERTAIN D9R TRACK-TYPE TRACTORS
1355 1380		PS46914

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NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46914" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

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TERMINATION DATE

30Nov2022

PROBLEM

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The existing 132-5125 water elbow may leak coolant on certain D9R Track-Type Tractors. If the existing water elbow fails it will create an external coolant leak.

AFFECTED PRODUCT

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Model	Identification Number
D9R	HWH00231-00235 WDM04978, 4980-4981, 4983-4985

PARTS NEEDED

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Qty	Part Number	Description
1	1088105	GASKET AS
1	1325125	ELBOW
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the existing 132-5125 water elbow. Refer to the attached Rework Procedure.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	AVSpare		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-12000 hrs, 0-60 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

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NOTE: This is a 3.5-hour job

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PARTS DISPOSITION

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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Rework Procedure

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Prepare the machine for maintenance. Refer to Operation and Maintenance Manual.

Drain the coolant Refer to the machine's Operation and Maintenance Manual.

Capture coolant is appropriate container, coolant will be reused.

Remove the fan belts. The belts will only need to be removed from crankshaft pulley for clearance. Refer to the machine's Operation and Maintenance Manual.

Left hand side, remove the air tube between the aftercooler and the turbocharger. Refer to Image 1.3.1.

Image1.3.1

Remove water elbow by removing 3 fasteners and 2 hose clamps. See arrows in Image 1.4.1.

Image1.4.1

Install the new water elbow following the reverse order of removal.

Install the air tube between the aftercooler and the turbocharger.

Install the belts.

Refill the coolant.