PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, LABELING, AND REWORKING THE 580-8500-00 HARNESS THAT IS PART OF 580-8498-00 SERVICE AND MAINTENANCE (SAM) HARNESS TOOLING GROUP IN DEALER TOOL INVENTORY Caterpillar

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, LABELING, AND REWORKING THE 580-8500-00 HARNESS THAT IS PART OF 580-8498-00 SERVICE AND MAINTENANCE (SAM) HARNESS TOOLING GROUP IN DEALER TOOL INVENTORY [UEBE1347]

SERVICE EQUIPMENT AND SUPPLIES

PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, LABELING, AND REWORKING THE 580-8500-00 HARNESS THAT IS PART OF 580-8498-00 SERVICE AND MAINTENANCE (SAM) HARNESS TOOLING GROUP IN DEALER TOOL INVENTORY

UEBE1347-00

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17Nov2020

U-664

A-545

D-625

O-616

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Dealer Tool	PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, LABELING, AND REWORKING THE 580-8500-00 HARNESS THAT IS PART OF 580-8498-00 SERVICE AND MAINTENANCE (SAM) HARNESS TOOLING GROUP IN DEALER TOOL INVENTORY
0785 1408 7750		PI70853

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NOTE:	AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.
NOTE:	When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

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TERMINATION DATE

28Feb2021

PROBLEM

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The 580-8498-00 Service And Maintenance (SAM) Harness Tooling Group, Dealer Service Tool (D6 XE Cab-To-Chassis Jumper) which contains 580-8500-00 Harness must be reworked. The existing 580-8500-00 Harness can allow movement of the machine with the cab removed which may result in personal injury or death.

ACTION REQUIRED

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Rework the 580-8500-00 Harness. Use 151-6320 Tool to remove the C744-CJ1 wire from the CJ-C1 and CJ-C2 connectors (Pin Location 1 ? Wire for Brake Proportional Solenoid). Cut the pin off each end of the wire. Secure the wire to the harness with tape. Plug the connector locations with 8T-8737 Plug Seals. The harness rework disables the machine from moving if the FNR switch is moved from N with the CAB off the machine if the 580-8498 Service And Maintenance (SAM) Harness Tooling Group Tool is connected.

After rework, label the with the date, and this dealer tool program number. Mark/label the Service And Maintenance (SAM) Harness Tooling Group as 580-8498-01 and the Harness as 580-8500-01.

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SERVICE CLAIM ALLOWANCES

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Submit one claim for each 580-8500-00 Harness that was inspected, labeled, and if required reworked. Two 8T-8737 Plug Seals are allowed for each 580-8500-00 Harness that was reworked. Up to 2 hours are allowed for each 580-8500-00 Harness harness that was inspected, labeled, and reworked.