PRODUCT SUPPORT PROGRAM FOR REPLACING THE SHORT BLOCK ON CERTAIN D11T TRACK-TYPE TRACTORS THAT HAVE BEEN REPAIRED OR REPLACED WITH A REMAN C32 SHORT BLOCK (20R0195, 20R2866, 20R6928), LONG BLOCK (20R6342), OR ENGINE (10R8902, 20R2506, 20R2507) Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REPLACING THE SHORT BLOCK ON CERTAIN D11T TRACK-TYPE TRACTORS THAT HAVE BEEN REPAIRED OR REPLACED WITH A REMAN C32 SHORT BLOCK (20R0195, 20R2866, 20R6928), LONG BLOCK (20R6342), OR ENGINE (10R8902, 20R2506, 20R2507) [UEBE1273]
BASIC ENGINE
CYLINDER BLOCK GP
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SHORT BLOCK ON CERTAIN D11T TRACK-TYPE TRACTORS THAT HAVE BEEN REPAIRED OR REPLACED WITH A REMAN C32 SHORT BLOCK (20R0195, 20R2866, 20R6928), LONG BLOCK (20R6342), OR ENGINE (10R8902, 20R2506, 20R2507)
UEBE1273-01

05Oct2020
(Revised 20Nov2020)


U-583
A-480
D-551
O-540

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE SHORT BLOCK ON CERTAIN D11T TRACK-TYPE TRACTORS THAT HAVE BEEN REPAIRED OR REPLACED WITH A REMAN C32 SHORT BLOCK (20R0195, 20R2866, 20R6928), LONG BLOCK (20R6342), OR ENGINE (10R8902, 20R2506, 20R2507)

1200
PS54447
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54447" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the 05Oct2020 Service Letter. A change has been made to the Action Required.


TERMINATION DATE

31Oct2021

PROBLEM

Certain Reman C32 short blocks, long blocks or engines can develop an early hour leak at the lower liner seals. This can lead to coolant mixing with engine oil.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
D11T  GEB00161-01021, 75001-75004, 75006-75007, 75009-75014, 75016-75018, 75021, 75023, 77001, 78001
*******Group  2*******
D11T  AMA00140-00920, 77001-77004
*******Group  3*******
D11T  JEL00153-00554, 75001, 75003

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 1R1808 FILTER-LUBE
4 8C3089 SEAL-O-RING
2 8M4433 SEAL-O-RING
1 8M4988 SEAL-O RING
1 9H6832 SEAL-O RING
1 9L2662 GASKET
1 20R0195 BLOCK GP-SHORT
24 1061792 STUD-TAPERLOCK
6 2247506 SEAL-ISOLATION
12 2481394 KIT-GASKET-SFI
1 4324250 KIT-GASKET (RS)
1 4337509 KIT-GASKET (CL)
1 4337510 GASKET KT-OCL
1 4337511 GASKET KT-FS
2 4430736 GASKET KT-SCH
1 4761065 KIT-GASKET (ACL)
1 5086019 KIT-GASKET (ACL)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 1R1808 FILTER-LUBE
1 3P1155 SEAL-O-RING
1 9H6832 SEAL-O RING
1 9L2662 GASKET
1 20R6928 BLOCK GP-SHORT
24 1061792 STUD-TAPERLOCK
1 1425868 SEAL-CSHFT(REAR)
2 1654854 SEAL-O-RING
6 2247506 SEAL-ISOLATION
12 2481394 KIT-GASKET-SFI
1 4324250 KIT-GASKET (RS)
1 5156821 KIT-GASKET (FS)
1 5157919 KIT-GASKET (OCL)
2 5161728 GASKET KT-SCH
1 5173656 KIT-GASKET (CL)
1 5389622 KIT-GASKET (ACL)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
2 1R1808 FILTER-LUBE
1 3P1155 SEAL-O-RING
2 4J8998 SEAL-O RING
2 5D5958 SEAL-O-RING
4 8C3089 SEAL-O-RING
1 9H6832 SEAL-O RING
1 9L2662 GASKET
1 20R2866 BLOCK GP-SHORT
24 1061792 STUD-TAPERLOCK
2 1654854 SEAL-O-RING
6 2247506 SEAL-ISOLATION
12 2481394 KIT-GASKET-SFI
2 4324250 KIT-GASKET (RS)
1 5024982 KIT-GASKET (SCH)
1 5081992 KIT-GASKET (ACL)
1 5156821 KIT-GASKET (FS)
1 5157919 KIT-GASKET (OCL)
1 5173656 KIT-GASKET (CL)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

This program applies only if the Affected Product has an engine that has been rebuilt using a Reman short or long block or had the engine replaced with a Reman complete engine and is listed in the affected Reman serial numbers below.

This program applies only to lower liner seal leaks in blocks that have been previously repaired with lower liner bore inserts (Image 1) in cylinder/s that are leaking. Please submit Parts Technical Ticket with photos of lower liner bore showing the insert and any related seal damage.

Reman Engine 10R8902: KCM01558-1560, 1577, 1579, 1587, 1590-1591, 1595, 1597, 1612, 1623, 1627, 1656, 1682-1683, 1685, 1701, 1716-1717, 1719-1720, 1723, 1726, 1728, 1746, 1757, 1761, 1765-1766, 1768-1769, 1771-1777, 1779, 1809, 1833, 1838, 1840-1841, 1848, 1850, 1867, 1872-1873, 1876-1877, 1881-1882, 1886, 1889, 1899, 1901-1902, 1904, 1907-1909, 1911-1912, 1914, 1916, 1925, 1932, 1944, 1959, 1965, 1967, 17971, 1974-1977, 1980-1983, 1985-1987, 1991, 1994-1995, 1997-1998, 2000-2001, 2011-2016, 2018-2020, 2022-2028

Reman Engine 20R2506: WHR00144-0145, 0147, 0149, 0151-0159, 0161-0168, 0170-0183, 0185-0189, 0191-0192, 0196-0198, 0200, 0204-0205, 0207, 0209-0212

Reman Engine 20R2507: KCL00241-0242, 0245, 0247, 0249, 0258, 0263, 0265-0267, 0269, 0271-0274, 0277-0280, 0284-0285, 0287, 0290, 0292-0300, 0304-0305, 0307, 0309, 0312-0318, 0322, 0324, 0327, 0329, 0331-0334, 0337, 0339-0341, 0343, 0346-0353, 0356-0360, 0362, 0365-0366, 0368

Reman Long Block 20R6342: DGL00801, 0924, 0950, 1022, 1048

Reman Short Block 20R0195: DGL00811, 0813, 0821, 0824, 0832, 0853, 0872, 0874, 0877, 0880, 0882-0883, 0889-0894, 0899, 0901, 0908, 0925, 0928, 0951, 0953, 0956-0958, 0960, 0970-0971, 0974-0979, 0982, 0988-0989, 1013, 1023, 1029, 1033-1036, 1039, 1041, 1045-1046, 1049-1050, 1060-1061, 1063, 1071, 1075, 1078, 1102, 1106, 1111, 1118, 1130-1132, 1135-1137, 1141, 1143, 1147-1149, 1151-1156, 1158, 1161, 1164, 1172, 1181, 1188-1189, 1192, 1197-1199, 1201, 1204, 1205, 1211-1212

Reman Short Block 20R2866: DGL00863, 0865, 0922, 0931, 0948-0949, 0987, 0990, 0994, 0996, 1015, 1030, 1038, 1052-1054, 1056-1059, 1144, 1160, 1162, 1175-1178, 1186-1187, 1216, 1221, 1261, 1266, 1268, 1279, 1289, 1290

Reman Short Block 20R6928: DGL00816, 0823, 0834-0835, 0858, 0900, 0936, 0947, 0961, 0972, 0986, 0993, 1005, 1007, 1031-1032, 1080, 1083, 1091, 1096, 1108, 1117, 1121, 1125-1126, 1128, 1139, 1170, 1174, 1180, 1182, 1184, 1190, 1193, 1202-1203, 1208-1209, 1213, 1222-1223, 1227

If coolant in the engine oil is detected and is found to be caused by the lower liner seal leaking refer to the appropriate Disassembly and Assembly manual for repair.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 270.0-hour job for Group 1

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.


Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 270.0-hour job for Group 2

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.


Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 270.0-hour job for Group 3

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.




PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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