PRODUCT SUPPORT PROGRAM FOR REPLACING THE CUSHION HITCH HARNESS ON CERTAIN 621K, 623K, AND 627K WHEEL TRACTOR-SCRAPERS Caterpillar


`
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CUSHION HITCH HARNESS ON CERTAIN 621K, 623K, AND 627K WHEEL TRACTOR-SCRAPERS [UEBE1199]
ELECTRICAL AND STARTING SYSTEM
WIRING GP
UEBE1199-00

05Oct2020


U-584
A-481
D-552
O-541

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CUSHION HITCH HARNESS ON CERTAIN 621K, 623K, AND 627K WHEEL TRACTOR-SCRAPERS

1408
PS46877
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46877" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31Oct2022

PROBLEM

The existing cushion hitch harness can fail on certain 621K, 623K, and 627K Wheel Tractor-Scrapers. If the existing cushion hitch harness fails it can result in intermittent faults or loss of various bowl and implement system functions.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
623K  WTB00101, 114, 120, 123, 137, 139, 141-142
627K WTC00101, 103, 112, 135

WTN00101
*******Group  2*******
621K  WTA00105-00106, 109
623K WTB00102, 117-119, 122, 124-125, 132, 138, 140, 143

WTM00103-00105
627K WTC00102, 104, 108, 110-111, 113, 120-123, 125, 127-128, 131, 134, 137-140, 158, 162-163, 166

WTN00102-00103
*******Group  3*******
623K WTB00103, 115-116

WTM00101-00102
*******Group  4*******
623K WTB00145, 155, 167, 171, 186, 192

WTM00107
*******Group  5*******
621K  WTA00101-00104, 107-108, 110-111
621K OEM WTE00101-00111

WTP00101-00108
623K  WTB00104, 106-110, 112-113, 121, 126-131, 133, 136
627K WTC00109, 116, 118-119, 130, 143-146, 151, 153-157, 160-161, 164-165, 167-168

WTN00104-00105
*******Group  6*******
621K  WTA00112-00116, 118, 124-125, 127, 129
623K WTB00149, 157-158, 161-162, 165-166, 179-180, 187-188, 194-197, 204, 206, 209, 211-213, 215-218, 220-224, 226, 228-231, 233-234, 241-243, 248, 251-252, 258

WTM00108
627K WTC00183, 187, 194-197, 199-202, 208, 222-225, 240, 244, 246-247, 251-252, 254, 258, 260-261, 263-265, 271, 273-275, 279-281, 286, 288, 290

WTN00114
*******Group  7*******
623K WTB00153, 164, 176

WTM00106
627K  WTC00185, 220
*******Group  8*******
627K  WTC00107, 124, 126, 129, 136, 159
*******Group  9*******
621K  WTA00126, 128, 130-137, 139-143, 145-149, 157-160
623K WTB00163, 210, 219, 225, 232, 235, 237-240, 244-246, 250, 253-257, 259, 262-267, 269-271, 275, 277-282, 284-288, 290, 294-304, 307, 309-313, 316-318, 322-327, 329, 333-336, 338-340, 342-348, 350-357, 359-370, 373, 376, 383-385, 388, 390, 398, 400, 403, 405, 414-415

WTM00111, 114-116, 118-124
627K WTC00182, 186, 207, 216, 230, 242-243, 245, 248-250, 253, 257, 259, 262, 268-270, 272, 276-278, 282-285, 287, 289, 291, 294-301, 303-310, 317-331, 333-336, 340-344, 347-349, 351, 353, 355, 357-359, 366, 368-370, 372-382, 385-386, 397-401, 404-409, 411-416, 418-419, 421-453, 455-460, 468-470, 473, 475-479, 483-484, 486, 493-494

WTN00109-00111, 118-119, 122
*******Group  10*******
621K WTA00117, 119-123

WTL00101-00103
621K OEM WTE00112-00130, 133, 135, 139, 142-144

WTP00109-00116
623K WTB00144, 146-147, 150-152, 154, 156, 159-160, 168-169, 172, 174-175, 178, 181, 184-185, 189-191, 193, 199-203, 205, 207, 227, 236, 249, 260-261

WTM00109, 112-113, 117
627K WTC00169, 171-173, 175, 178-181, 184, 188-193, 198, 203, 205-206, 209-210, 217-219, 221, 226-229, 231-238, 241, 256, 266

WTN00106-00107, 112-113, 115-117
*******Group  11*******
623K  WTB00105, 111, 134-135
627K  WTC00105-00106, 114-115, 117, 132-133, 141-142, 147-150, 152
*******Group  12*******
621K WTA00138, 144, 150-156

WTL00104-00106
621K OEM WTE00131-00132, 134, 136-138, 140-141, 145-170

WTP00117-00122
623K WTB00148, 170, 173, 177, 182-183, 198, 208, 214, 247, 268, 272-274, 276, 283, 289, 291-293, 305-306, 308, 314-315, 319-321, 328, 330-332, 337, 341, 349, 358, 371-372, 374-375, 377-382, 386-387, 389, 391-397, 399, 401-402, 404, 406-413, 416-418

WTM00110
627K WTC00170, 174, 176-177, 204, 211-215, 239, 255, 267, 292-293, 302, 311-316, 332, 337-339, 345-346, 350, 352, 354, 356, 360-365, 367, 371, 383-384, 387-396, 402-403, 410, 417, 420, 454, 461-467, 471-472, 474, 480-482, 485, 487-492

WTN00108, 120-121, 123

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 4J0522 SEAL-O-RING
2 4J5267 SEAL-O-RING
3 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 5P9297 CLIP-LOOP
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
46 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
1 3047877 CABLE AS
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 4899906 BRACKET AS
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5973100 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 4J0522 SEAL-O-RING
2 4J5267 SEAL-O-RING
3 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 5P9297 CLIP-LOOP
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
46 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
1 3047877 CABLE AS
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5973100 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
2 4J0522 SEAL-O-RING
2 4J5267 SEAL-O-RING
2 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
22 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 4899906 BRACKET AS
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5973100 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
2 4J5267 SEAL-O-RING
3 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 5P9297 CLIP-LOOP
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
46 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
1 3047877 CABLE AS
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 4899906 BRACKET AS
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
2 4J0522 SEAL-O-RING
2 4J5267 SEAL-O-RING
2 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
22 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5973100 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
2 4J5267 SEAL-O-RING
3 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 5P9297 CLIP-LOOP
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
46 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
1 3047877 CABLE AS
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 7*******
2 4J5267 SEAL-O-RING
2 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
22 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 4899906 BRACKET AS
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 8*******
2 4J0522 SEAL-O-RING
2 4J5267 SEAL-O-RING
3 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 5P9297 CLIP-LOOP
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
46 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
1 3047877 CABLE AS
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5973100 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 9*******
2 4J5267 SEAL-O-RING
3 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 5P9297 CLIP-LOOP
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
46 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
1 3047877 CABLE AS
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 10*******
2 4J5267 SEAL-O-RING
2 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
22 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5478041 PLATE AS
1 5478043 PLATE
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 11*******
2 4J0522 SEAL-O-RING
2 4J5267 SEAL-O-RING
2 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
22 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5973100 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 12*******
2 4J5267 SEAL-O-RING
2 4P7581 CLIP-LADDER
2 5K9090 SEAL-O-RING-ORFS
2 5P7468 CLIP-HALF SLOT
2 5P7469 CLIP-HALF TANG
5 6V0545 GROMMET
7 6V9746 SEAL-O-RING-ORFS
22 7K1181 STRAP-CABLE
2 7X7729 WASHER-HARD
15 8T4121 WASHER-HARD
4 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
4 8T4138 BOLT-HEX HEAD
2 8T4185 BOLT-HEX HEAD
4 8T4186 BOLT-HEX HEAD
2 8T4191 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
1 9R2613 BOSS
4 9X8256 WASHER
1 0910081 WASHER-HARD
3 1538462 CLIP-TOP
3 1538463 CLIP-BOTTOM
1 1783620 STRAP-CABLE DUAL
2 1984777 WASHER-HARD
2 2042281 STRAP-CABLE
1 2048000 MOUNT-TIE WRAP
115 2062727 GUARD-HOSE [115 mm (4.53 inch)]
2 2905562 MOUNT-DUAL
2 3445675 NUT-HEX
2 3523964 CLIP-LADDER
2 3523966 CLIP-LADDER
2 3523968 CLIP-LADDER
1 3523970 CLIP-LADDER
1 5822400 PLATE AS
1 5828260 HARNESS AS-OSC
1 5849206 BRACKET AS
1 5851573 PLATE AS
1 5851574 TUBE AS
1 5851683 BRACKET AS
1 5909703 HOSE AS
1 5909704 HOSE AS
1 5992788 HARNESS AS-C/H
1 5993576 BRACKET AS
1 5994308 BAR AS
1 5995864 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 17.5-hour job for Group 1

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 16.5-hour job for Group 2

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 16.5-hour job for Group 3

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 17.0-hour job for Group 4

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 15.5-hour job for Group 5

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 16.0-hour job for Group 6

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 7*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 16.0-hour job for Group 7

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 8*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 15.5-hour job for Group 8

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 9*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 15.0-hour job for Group 9

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 10*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 15.0-hour job for Group 10

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 11*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 14.5-hour job for Group 11

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 12*******
0-25000 hrs,
0-96 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 14.0-hour job for Group 12



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
Replace the existing 533-4061 Cushion Hitch Harness with a new two-piece cushion hitch harness design consisting of a 582-8260 Harness and a 599-2788 Harness. The two piece harness design will route through the cushion hitch instead of over the top of the cushion hitch like the previous design.

Reference Special Instruction M0122448 "Procedure to Install an Updated Cushion Hitch Harness Assembly on Certain 621K, 623K and 627K Wheel Tractor-Scrapers" for the rework procedure to install the two piece harness design with updated routing.
Image1.1.1
Image1.1.2
 
 

Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 586-1399 AND 586-1400 NRS EXHAUST COOLER GROUPS FROM DEALER PART STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE HEATER HOSES ON CERTAIN D6K2 AND D4 TRACK-TYPE TRACTORS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 520-0916 REAR WIPER MOTORS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRACK FRAME GUARDS, AND IF REQUIRED REPLACING THE TRACK ROLLERS, ON CERTAIN D5 AND D6 TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPAIRING OR REPLACING BENT 475-1311 AND 475-1312 ROCK GUARDS ON CERTAIN D6 TRACK-TYPE TRACTOR FRONT TRACK ROLLER FRAMES
PRODUCT SUPPORT PROGRAM FOR INSPECTING THE STEERING WHEEL ON CERTAIN 906K, 906M, 907M, AND 908M COMPACT WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING A CYLINDER HEAD A CERTAIN C27 INDUSTRIAL ENGINE, C32 MARINE ENGINE, AND D10T TRACK-TYPE TRACTOR
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 576-8823 TUBE ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE AUXILIARY DRIVE GEAR ON CERTAIN C11 INDUSTRIAL ENGINES, AND C13 GENERATOR SETS AND INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING 128-5347 STEERING VALVE GROUPS IN DEALER PART STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST GAS VALVE (NRS) VALVE ON CERTAIN ASPHALT COMPACTORS, BACKHOE LOADERS, INDUSTRIAL ENGINES, COMPACT WHEEL LOADERS, MEDIUM EXCAVATORS, SMALL EXCAVATORS, GENERATORS, KNUCKLEBOOM LOADERS, MEDIUM TRACK-TYPE
PRODUCT SUPPORT PROGRAM FOR REWORKING THE NRS VALVE ON CERTAIN INDUSTRIAL ENGINES, FORESTRY EXCAVATORS, LARGE AND MEDIUM EXCAVATORS, LANDFILL COMPACTORS, MEDIUM TRACK-TYPE TRACTORS, MEDIUM WHEELED LOADERS, MOTOR GRADERS, PAVERS, WINDROW ELEVATORS, SM
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 7E-2603 HOSE ON CERTAIN MD6250 AND MD6310 ROTARY SURFACE DRILLS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPLEMENT PUMP FITTING ON CERTAIN 950M AND 962M MEDIUM WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIFFERENTIAL LOCK SYSTEM ON CERTAIN 621H, 621K, 623H AND 623K WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DIFFERENTIAL LOCK SYSTEM ON CERTAIN 627H AND 627K WHEEL TRACTOR-SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TELESCOPING CYLINDER ON CERTAIN TH357D TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEERING CASE DRAIN OIL FILTER SWITCH ON CERTAIN D5 TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION HARNESS ASSEMBLY ON CERTAIN 972M XE MEDIUM WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRODUCT LINK RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SHORT BLOCK ON CERTAIN D11T TRACK-TYPE TRACTORS THAT HAVE BEEN REPAIRED OR REPLACED WITH A REMAN C32 SHORT BLOCK (20R0195, 20R2866, 20R6928), LONG BLOCK (20R6342), OR ENGINE (10R8902, 20R2506, 20R2507)
PRODUCT SUPPORT PROGRAM FOR REWORK OF THE 508-1607 FUEL TANK GROUP (FAST FILL) AND 508-1611 FUEL TANK GROUP (STANDARD) ON CERTAIN D5 XL AND LGP TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE NRS COOLER ON ON CERTAIN 336F, 340F AND 352F EXCAVATORS, 725, 730 AND 735 ARTICULATED TRUCKS, 772G OFF-HIGHWAY TRUCKS, 826K LANDFILL COMPACTORS, 966, 972 AND 980 WHEEL LOADERS, D6T TRACK-TYPE TRACTORS, AND P
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING CERTAIN SUN GEARS FROM DEALER PARTS STOCK