PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN D6R, D6T, AND D7R TRACK-TYPE TRACTORS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN D6R, D6T, AND D7R TRACK-TYPE TRACTORS [UEBE1052]
FUEL SYSTEM
PUMP GP-FUEL INJECTION
PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN D6R, D6T, AND D7R TRACK-TYPE TRACTORS
UEBE1052-00

22Sep2020


U-561
A-463
D-532
O-521

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN D6R, D6T, AND D7R TRACK-TYPE TRACTORS

1290
PS54440
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54440" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

30Sep2022

PROBLEM

The existing fuel injectors can fail on certain D6R, D6T, and D7R Track-Type Tractors. If an existing injector or injectors fail, it can cause fuel dilution of the engine oil and hard starting conditions.

AFFECTED PRODUCT

Model Identification Number
D6R  SSS00427, 451, 453, 471, 474, 488-489, 497, 506, 510, 513, 516-517, 531, 536, 545-550, 552, 554, 559-560, 562, 567-569, 571-572, 575-578, 590-591, 596, 600-601, 619-621, 623-624, 626, 630, 634, 642-645, 659-660, 667, 671-675, 677-678, 687-688, 691, 693, 695, 698-699, 701-703, 705, 707, 710, 719-722, 730, 734, 737, 739, 742-743, 747-753, 760-761, 764-765, 772-774, 780, 788-789, 795, 797-798, 800, 808, 810-812, 816-817, 828-830, 834, 840, 844-850, 855, 857-859, 861-864, 868-870, 880-882, 884-885, 893-900, 902-904, 909-913, 915-916, 924-934, 941-946, 962-974, 976, 979-982, 989-991, 996-998, 1004-1010, 1012-1014, 1019-1027, 1031, 1036-1040, 1054-1059, 1061, 1073-1074, 1088-1092, 1099-1102, 1110-1112, 1116-1119, 1123-1124, 1126-1127, 1136-1137, 1142-1146, 1152-1153, 1155-1159, 1162-1163, 1169, 1171, 1173-1176, 1178-1181, 1184, 1187, 1190-1191, 1193, 1203-1205, 1219-1220, 1226-1227
D6R LGP  PPP00156, 199, 209, 233, 245, 248, 250, 258-259
D6R XL  TTT00209, 214, 216-217, 225-227, 231-232, 242-244, 248-251, 253, 255-257, 267-269, 271, 274, 283-286, 289, 293-295, 303, 305, 307-309, 314-317, 319, 321-323, 325, 329-331, 333, 336-338, 340-346, 348, 350, 360, 365-369, 373, 375-377, 380-383, 386, 392, 394-398, 400-401, 404-410, 416-417, 421-443, 446-450, 453, 455-459, 462-463, 466-472, 475, 480-488, 490-494, 497-499, 501-513, 515-543, 545-557, 559-560, 563-582, 584-599, 602-608, 610-614, 616-620, 622-627, 629-631
D6T  SMC01692, 1727, 1788, 1793, 1808, 1839-1841, 1844, 1846-1856, 1858, 1860-1872, 1874-1923, 1926, 1928-1951, 1953-1956, 1959-1964, 1966-1967, 1969-1970, 1972-1980, 1982-1985, 1988-1997, 2000-2003, 2007-2011, 78001
D6T XL  GCT02387, 2416, 2434, 2484, 2504, 2508, 2513, 2515, 2523, 2535, 2566, 2568, 2575, 2598, 2602, 2606, 2610-2613, 2620, 2622, 2624, 2626, 2628-2632, 2634-2640, 2642-2646, 2648, 2650-2661, 2663-2680, 2682-2684, 2686-2725, 2727, 2729-2731, 2733-2760, 2762-2766, 2769-2786, 2788, 2790-2793, 2795-2825, 2834-2871, 2873-2879, 2881-2892, 2896-2898, 2901, 2903-2906, 2909, 2911, 2913, 2915-2917, 2921-2923, 2925-2926
D7R DSH00295, 311, 471

R7B00150, 180, 253, 257, 265-267, 269, 275, 283, 286-287, 290-291, 299, 309, 334
D7R LGP  R7H00227, 232-233
D7R XR  R7C00206-00207

PARTS NEEDED

Qty

Part Number Description
6 3879434 INJECTOR GP-FUEL
1 5638152 FILTER-LUBE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Upon failure of an injector or multiple injectors, replace the entire set of fuel injectors with six 3879434 fuel injectors and install a new 5638152 fuel filter.

Refer to Disassembly and Assembly, RENR9579, Unit Injector - Remove, and Unit Injector - Install.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-8000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 12.9-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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