- Track-Type Tractor:
- D7R Series II (S/N: AEC1-UP)
Introduction
ReferenceDisassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Seat - Remove and Install"
ReferenceDisassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Fuel Tank - Remove"
ReferenceDisassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Fuel Tank - Install"
ReferenceSpecial Instruction, REHS2365, "An Installation Guide for the Product Link PL121SR and for the PL300"
This special instruction provides the information that is needed in order to install the 286-1197 Communication Installation Gp in the field. The 286-1197 Communication Installation Gp has another name. The 286-1197 Communication Installation Gp is Product Link. For additional information on the installation of Product Link, refer to Special Instruction, REHS2365, "An Installation Gguide for the Product Link PL121SR and for the PL300".
Important safety Information
Do not perform any procedure in this special instruction until you have read this special instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. AVSpare cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method or operating technique that is not specifically recommended by AVSpare is used, you must ensure that it is safe for you and for other people to use.
You should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance or the repair procedures that are used.
Required Parts
| Required Parts | |||
| Item | Qty | Part Number | Description |
| 1 | 4 | 8T-4181 | Bolts |
| 2 | 4 | 9X-8256 | Washers |
| 3 | 1 | 263-9088 | Communication Radio Gp |
| 4 | 2 | 8T-4136 | Bolts |
| 5 | 2 | 7X-7729 | Washers |
| 6 | 1 | 306-0177 | Bracket |
| 7 | 1 | 284-8532 | Antenna As |
| 8 | 10 | 7K-1181 | Cable Straps |
| 9 | 2 | 7X-0365 | Bolts |
| 10 | 2 | 8T-4994 | Hard Washers |
| 11 | 1 | 129-8331 | Plate As |
| 12 | 1 | 330-3410 | Communication Service Gp |
| 13 | 4 | 8T-2192 | Bolts |
| 14 | 4 | 9X-6165 | Washers |
| 15 | 4 | 8C-5608 | Spacers |
| 16 | 8 | 8C-5607 | Isolation Mounts |
| 17 | 1 | 268-5986 | Control Harness As |
| 18 | 1 | 307-0047 | Film |
| 19 | 1 | 230-1340 | Film |
| 20 | 1 | Publication | Special Instruction, REHS2348, "Product Link PL121SR" |
Installation Procedure
- Move the machine to a smooth horizontal location that is away from other machines and personnel. Lower all attachments to the ground.
- Permit only one operator on the machine. Keep all other personnel away from the machine.
- Engage the parking brake.
- Stop the engine.
- The battery disconnect switch is on the left side of the machine in the access door in front of the battery box. Turn the key counterclockwise in order to shut off the entire electrical system. Insert the key, and turn the key clockwise in order to activate the electrical system. The switch must be ON before you start the engine.
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| Illustration 1 | g01950592 |
- Remove the key when you exit the machine overnight or when you exit the machine for an extended period of time. Also, remove the key when you service the electrical system.
- Install communication radio group (3) first. Remove the washer fluid bottle from the holder. Remove the access panels that are toward the fuel tank and the operator seat. The placement of the fuel tank harness will dictate the installation of the communication radio group. If you can hold the end of the fuel tank harness, you can attach the communication radio group through the opening for the washer fluid bottle.
- If you can not hold the end of the fuel tank harness, you must remove the fuel tank. For the proper procedure, refer to Disassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Fuel Tank - Remove".
- By using four Bolts (1) and four washers (2), attach communication radio group (3) to the fuel tank.
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| Illustration 2 | g01951537 |
A top view | |
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| Illustration 3 | g01951268 |
View (A-A) | |
- Attach communication radio group (3) to the fuel tank harness (21) .
- If you removed the fuel tank, install the fuel tank to the machine. For the proper procedure, refer to Disassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Fuel Tank - Install".
- By using two bolts (4) and two washers (5), attach bracket (6) to the machine.
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| Illustration 4 | g01951401 |
A view from the left side | |
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| Illustration 5 | g01951402 |
View (D-D) | |
- Loosen the nut on antenna assembly (7). Install the antenna assembly to bracket (6). Torque the nut to 5.0 ± 0.5 N·m (44 ± 4 lb in).
- Route the antenna assembly to the communication radio group (3). Plug the two leads from antenna assembly (7) into the communication radio group (3) .
- Attach the 10 cable straps (8) to antenna assembly (7) in the positions that are shown in Illustration 4 and Illustration 5.
- By using two bolts (9) and two hard washers (10), attach plate assembly (11) to the machine.
- Remove the seat. This will allow you to install communication service group (12). For the proper procedure, refer to Disassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Seat - Remove and Install".
- By using four Bolts (13),four washers (14), four spacers (15) and eight isolation mounts (16), attach communication service group (12) to the machine.
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| Illustration 6 | g01951572 |
View (B-B) from Illustration 2 | |
- Connect the end of control harness (17) that contains one plug into communication service group (12). Connect the end of control harness (17) that contains two plugs into the platform harness.
- Install the seat. For the proper procedure, refer to Disassembly and Assembly, RENR5630, "D7R Series II Track-Type Tractor Machine Systems", "Seat - Remove and Install".
- Clean the surface of the machine near the handhold assembly. Attach film (18) and film (19) to the machine.
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| Illustration 7 | g01951579 |
View C-C from Illustration 4 | |
- Item (20) is a supplement to the operation and maintenance manual for the machine. This supplement must be permanently attached to the operation and maintenance manual for the machine.
Machine Arrangements
Three machine arrangements use the 286-1197 Communication Installation Gp . Refer to the following information for additional reference views in order to help you install the communication installation group.
Routing of the Antenna Assembly on a Canopy Arrangement
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| Illustration 8 | g01951614 |
A view from the back of the machine (4) Bolts (5) Washers (6) Bracket (7) Antenna Assembly (8) Cable Straps (9) Bolts (10) Hard Washers (11) Plate Assembly | |
Routing of the Antenna Assembly on a ROPS Assembly with Air Conditioning
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| Illustration 9 | g01951625 |
A view from the back of the machine (4) Bolts (5) Washers (6) Bracket (7) Antenna Assembly | |
Routing of the Antenna Assembly on a Machine with a Screen Group
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| Illustration 10 | g01951646 |
A view of the left side of the machine and the back of the machine (4) Bolts (5) Washers (6) Bracket (7) Antenna Assembly | |
Placement of the Antenna Assembly for Testing and for Shipping
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| Illustration 11 | g01951696 |
On machines that do not have a ROPS arrangement and no lights, mount bracket (6) and antenna assembly (7) on top of the fuel tank. In order to attach the bracket to the fuel tank, use the hardware that would attach the rear light.
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| Illustration 12 | g01951700 |
On machines that do not have a ROPS arrangement, mount bracket (6) and antenna assembly (7) on top of the rear light. Use the existing hardware in order to attach the bracket to the light.