Field Installation of the Product Link PL321{7606} Caterpillar


`
Field Installation of the Product Link PL321{7606} [REHS4894]
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-COMMUNICATION
Field Installation of the Product Link PL321{7606}
1.1. Introduction
2.1. Important safety Information
3.1. Parts List
4.1. Rework Procedure
5.1. Placement of the Antenna Assembly for Testing and for Shipping
Track-Type Tractor:
D6T PAT (S/N: DJG1-UP; WCG1-UP; WFH1-UP)
D6T LGP (S/N: KJL1-UP)
D6T XW (S/N: SKL1-UP)
D6T XL (S/N: LAY1-UP)

Introduction

ReferenceDisassembly and Assembly, KENR5130, "D6T Track-Type Tractor Machine Systems", "Seat - Remove and Install"

ReferenceDisassembly and Assembly, KENR5130, "D6T Track-Type Tractor Machine Systems", "Fuel Tank - Remove"

ReferenceDisassembly and Assembly, KENR5130, "D6T Track-Type Tractor Machine Systems", "Fuel Tank - Install"

ReferenceSpecial Instruction, REHS2365, "An Installation Guide for the Product Link PL121SR and for the PL300"

This special instruction provides the information that is needed in order to install the 286-1197 Communication Installation Gp in the field. The 286-1197 Communication Installation Gp has another name. The 286-1197 Communication Installation Gp is Product Link. For additional information on the installation of Product Link, refer to Special Instruction, REHS2365, "An Installation Gguide for the Product Link PL121SR and for the PL300".

Important safety Information

Do not perform any procedure in this special instruction until you have read this special instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. AVSpare cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method or operating technique that is not specifically recommended by AVSpare is used, you must ensure that it is safe for you and for other people to use.

You should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance or the repair procedures that are used.

Parts List

Table 1
Item     Quantity     Part Number     Part Name    
1     1     129-8331     Plate As    
2     1     230-1340     Film    
3     1     263-9088     Communication Radio Group    
4     1     268-5986     Control Harness As    
5     1     284-8532     Antenna As    
6     1     306-0177     Bracket    
7     1     307-0047     Film    
8     1     330-3410     Communication Service    
9     11     7K-1181     Cable Strap    
10     2     7X-2562     Bolt    
11     2     7X-7729     Washer    
12     8     8C-5607     Isolation Mount    
13     4     8C-5608     Spacer    
14     4     8T-2192     Bolt    
15     2     8T-4136     Bolt    
16     4     8T-4181     Bolt    
17     2     8T-5439     Hard Washer    
18     4     9X-6165     Washer    
19     4     9X-8256     Washer    
20     1     Special Instruction, REHS2348, "Product Link PL121SR"     Special Instruction    

Rework Procedure

  1. Park the machine on a level surface. Apply the parking brake and place the implements on the ground. Shut off the master disconnect switch.

  1. You will find access for the installation of the 263-9088 Communication Radio Group (3) through the access panel behind the washer fluid bottle. You may need to move the fuel tank in order to install the control group for the radio antenna and for the connection of wiring harness. To recover fuel from the fuel tank, refer to the instructions that are contained in the Disassembly and Assembly manual. Recover the fuel into a suitable container that can be handled in a responsible manner. Disconnect the required hoses on the fuel tank in order to allow the necessary movement of the tank. Remove the mounting hardware for the fuel tank. Move the fuel tank in order to allow access to the points of attachment and access for the connection of the wiring harness.

  1. Remove the seat for access to the rear of the platform in order to mount the 330-3410 Communication Service Group (8) .



    Illustration 1g01952460

    Typical example of cable routing




    Illustration 2g01951195

    (4) 268-5986 Control Harness As

    (8) 330-3410 Communication Service Group

    (21) Platform

    (22) Platform harness




    Illustration 3g01951255

    View of area A

    (12) 8C-5607 Isolation Mount

    (13) 8C-5608 Spacer

    (14) 8T-2192 Bolt

    (18) 9X-6165 Washer




    Illustration 4g01951492

    View of section B-B in illustration

    (3) 263-9088 Communication Radio Group

    (9) 7K-1181 Cable Strap

    (16) 8T-4181 Bolt

    (19) 9X-8256 Washer

    (23) Fuel Tank Harness

  1. Mount components of 263-9088 Communication Radio Group (3) and 330-3410 Communication Service Group (8) with the hardware that is provided. Make attachments for harness connections.



    Illustration 5g01951667

    Routing of the antenna for the canopy arrangement

    (1) 129-8331 Plate As

    (5) 284-8532 Antenna As

    (10) 7X-2562 Bolt

    (17) 8T-5439 Hard Washer




    Illustration 6g01951891

    Routing of the antenna for the canopy arrangement




    Illustration 7g01951935

    Routing the antenna for ROPS with A/C




    Illustration 8g01951936

    Routing the antenna for ROPS with A/C

  1. Mount the antenna in the location that is shown for the appropriate machine configuration.

  1. Route the harness assembly and secure the harness assembly.

  1. Plug in the 263-9088 Communication Radio Group (3) with the existing connector for the harness that is tied back to the existing harness.



    Illustration 9g01952054



    Illustration 10g01967249

    View of section C-C in illustration with OROPS

    (2) 230-1340 Film

    (7) 307-0047 Film




    Illustration 11g01952133

    View of section C-C in illustration with the cab

    (2) 230-1340 Film

    (7) 307-0047 Film

  1. Secure cable with cable straps (9)

  1. Clean the surface areas that will be occupied by 230-1340 Film (2) and 307-0047 Film (7) . Apply film (2) and (7) .

  1. Move the fuel tank back into the mounting position. Reinstall the mounting hardware for the tank. Reconnect the fuel hoses and reinstall the seat.

  1. Special Instruction, REHS2348 This document is a supplement to the operation and maintenance manual. This document must be permanently attached to the machine's operation and maintenance manual.

Placement of the Antenna Assembly for Testing and for Shipping




Illustration 12g01951928

Placement of the antenna on machines without ROPS or lights

(A) Install the antenna on the fuel tank with the same hardware that would mount the rear lights.




Illustration 13g01951697

Placement of the antenna with no ROPS

(B) The antenna is mounted on top of the rear light with the existing hardware.

Information System:

D7E Track-Type Tractor Power Train Systems Power Train Oil Contains Air
D4 and D6K Track-Type Tractor Restricted Visibility
2009/07/01 Water Temperature Regulators (Thermostats) Have Been Redesigned {1355, 1380, 1393}
2009/07/06 Water Temperature Regulators (Thermostats) Have Been Redesigned {1355, 1380, 1393}
3500 Engines Electronic Control Module (Engine) - Remove and Install
3500 Engines Prelubrication Oil Pump - Remove and Install
973 K Track-Type Loaders Front Idler and Recoil Spring
973 K Track-Type Loaders Equalizer Bar
973D Track-Type Loader Power Train Location of Electrical Components
C9.3 Engines for Caterpillar Built Machines Engine Control Module - Remove and Install
2009/06/29 Improvements to the Lines Group for the Lift Cylinder on 938H and IT38H Machines {5057, 5102}
C6.6 Industrial Engine Exhaust Gas Valve (NRS)
Field Installation of the Communication Installation Group{7606}
Field Installation of the Communication Installation Group that is Product Link 321SR{7606}
2009/07/20 Improved Sun Gears and Planetary Gears Are Now Used in the Second Reduction of the D11R and the D11T Final Drive {4050}
C9.3 Engine for Caterpillar Built Machines Cylinder Head Valves
973D Track-Type Loader Power Train Track Roller Frame
A Film Is Missing for the Equalizer Bar End Plug{7206, 7557}
D7E Track-Type Tractor Power Train Systems Brake Does Not Release
2009/07/06 New AMOCS Seals That Are Between the Radiator Core and the Tank Are Now in Production on D10T Track-Type Tractors and D11T Track-Type Tractors {1353}
973D Track-Type Loader Power Train Brake System
D6N Track-Type Tractor Declaration of Conformity
Procedure to Install an Improved Harness for the Battery Isolation Control{1402, 1408, 1411}
Procedure to Install an Improved Harness for the Battery Isolation Control{1402, 1408, 1411}