- Track-Type Tractor:
- D6K (S/N: DHA1-UP; FBH1-UP)
Introduction
This Special Instruction provides instructions for retrofitting the D6K Track-Type Tractor with the AccuGrade® harness.
Important Safety Information
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. AVSpare cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method or operating technique that is not specifically recommended by AVSpare is used, you must ensure that it is safe for you and for other people to use.
You should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance or the repair procedures that are used.
Parts
EROPS
250-6994 Grade Control Wiring Gp     | ||
---|---|---|
Part Number     | Description     | Quantity     |
4P-7581     | Clip     | 1     |
4P-8134     | Clip     | 2     |
5C-2890     | Nut     | 4     |
5C-7261     | Nut     | 3     |
7K-1181     | Cable Strap     | 14     |
7R-3029     | Dust Cap     | 3     |
8C-9987     | Washer     | 3     |
8T-4121     | Hard Washer     | 1     |
8T-4195     | Bolt     | 1     |
8T-4205     | Hard Washer     | 4     |
103-6262     | Screw     | 12     |
132-8487     | Ring Nut     | 3     |
179-7262     | Flat Head Screw     | 3     |
210-6211     | Wiring Harness     | 1     |
226-9169     | Power Supply Module As     | 1     |
227-3037     | Wiring Harness     | 1     |
252-5533     | Bracket As     | 1     |
258-4819     | Boss     | 3     |
272-5584     | Film     | 1     |
277-1801     | Wiring Harness     | 1     |
295-0931     | Wiring Harness     | 1     |
302-0576     | Grade Control Gp     | 1     |
338-1713     | Front Harness As     | 1     |
302-0576 Grade Control Gp     | ||
---|---|---|
Part Number     | Description     | Quantity     |
1M-4543     | Grommet     | 1     |
3E-6600     | Seal     | 56     |
4P-8134     | Clip     | 1     |
5P-4115     | Hard Washer     | 1     |
8T-4138     | Bolt     | 1     |
112-6646     | Locknut     | 4     |
167-8712     | Alarm     | 1     |
167-8713     | Baffle As     | 1     |
252-6949     | Bracket     | 1     |
255-4260     | Grade Control Mounting Gp     | 1     |
293-5185     | Wiring Harness     | 1     |
293-5188     | Wiring Harness     | 1     |
314-3024     | Plate     | 1     |
319-4525     | Control Harness As     | 1     |
328-0894     | Joystick Control Gp     | 1     |
OROPS
293-5184 Grade Control Wiring Gp     | ||
---|---|---|
Part Number     | Description     | Quantity     |
4P-7581     | Clip     | 1     |
4P-8134     | Clip     | 2     |
5C-2890     | Nut     | 4     |
5C-7261     | Nut     | 3     |
7K-1181     | Cable Strap     | 14     |
7R-3029     | Dust Cap     | 3     |
8C-9987     | Washer     | 3     |
8T-4121     | Hard Washer     | 1     |
8T-4195     | Bolt     | 1     |
8T-4205     | Hard Washer     | 4     |
103-6262     | Screw     | 12     |
132-8487     | Ring Nut     | 3     |
179-7262     | Flat Head Screw     | 3     |
210-6211     | Wiring Harness     | 1     |
226-9169     | Power Supply Module As     | 1     |
227-3037     | Wiring Harness     | 1     |
252-5533     | Bracket As     | 1     |
258-4819     | Boss     | 3     |
272-5584     | Film     | 1     |
277-1801     | Wiring Harness     | 1     |
295-0931     | Wiring Harness     | 1     |
302-0577     | Grade Control Gp     | 1     |
338-1713     | Front Harness As     | 1     |
302-0577 Grade Control Gp     | ||
---|---|---|
Part Number     | Description     | Quantity     |
1M-4543     | Grommet     | 1     |
3E-6600     | Seal     | 56     |
4P-8134     | Clip     | 1     |
5P-4115     | Hard Washer     | 1     |
7X-2553     | Bolt     | 1     |
8T-4121     | Hard Washer     | 2     |
8T-4122     | Hard Washer     | 1     |
8T-4138     | Bolt     | 1     |
8T-4186     | Bolt     | 2     |
9X-2042     | Screw     | 1     |
112-6646     | Locknut     | 4     |
167-8712     | Alarm     | 1     |
167-8713     | Baffle As     | 1     |
252-6949     | Bracket     | 1     |
255-4260     | Grade Control Mounting Gp     | 1     |
266-8944     | Grommet     | 1     |
293-5185     | Wiring Harness     | 1     |
293-5188     | Wiring Harness     | 1     |
314-3024     | Plate     | 1     |
314-3015     | Plate     | 1     |
319-4525     | Control Harness As     | 1     |
319-6775     | Bracket As     | 1     |
319-6776     | Cover As     | 1     |
319-6777     | Cover     | 1     |
328-0894     | Joystick Control Gp     | 1     |
Procedure
- Replace the 288-9868 Joystick Control Gp with the 250-6994 Grade Control Wiring Gp for machines with OROPS.
Refer to Illustration 18 and Illustration 19 when you remove the components for the 288-9868 Joystick Control Gp .
- Replace the 302-0582 Joystick Control Gp with the 293-5184 Grade Control Wiring Gp for machines with EROPS.
Refer to Illustrations 20 and Illustrations 21 when you remove the components for the 302-0582 Joystick Control Gp .
- Add the components for the Power Module on the Left Fender.
Note: Make sure that four 307-0750 Weld Studs are on the left hand side fender.
Show/hide tableTable 5 Components (Power Module)     Part Number     Description     Quantity     4P-8134     Clip     2     5C-2890     Nut     4     7K-1181     Cable Strap     2     8T-4205     Hard Washer     4     226-9169     Power Supply Module As     1     277-1801     Wiring Harness     1    
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Illustration 1 | g01950521 |
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Illustration 2 | g01950523 |
- Replace the Joystick Control Gp on the right side.
Use the following parts:
- 328-0894 Joystick Control Gp
- 112-6646 Locknuts
- 328-0894 Joystick Control Gp
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Illustration 3 | g01950513 |
328-0894 Joystick Control Gp 112-6646 Locknuts |
- Attach the 272-5584 Film (8) on the cab structure B-Post.
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Illustration 4 | g01950515 |
(8) 272-5584 Film |
- For CAES Systems with GPS on EROPS, add the radio support components from the 302-0576 Grade Control Gp .
Remove the precut part. Refer to Illustration 5 and Illustration 6 for the locations of the precut parts.
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Illustration 5 | g01950528 |
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Illustration 6 | g01950530 |
- Apply the 3E-6600 Seal .
- Route the harness to the radio that is bolted on the guard following 302-0576 Grade Control Gp .
Refer to Illustration 7.
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Illustration 7 | g01950532 |
319-4525 Control Harness As 3E-6600 Seal |
- For CAES systems with GPS on OROPS, add the radio support components of the 302-0577 Grade Control Gp .
Refer to Illustration 17.
Refer to Table 6 for the radio support components of the 302-0577 Grade Control Gp .
Show/hide tableTable 6 302-0577 Grade Control Gp     Part Number     Description     Quantity     319-4525     Control Harness As     1     319-6777     Cover     1     319-6776     Cover As     1     8T-4138     Bolt     5     5P-4115     Hard Washer     5     266-8944     Grommet     1     319-6775     Bracket As     1     8T-4121     Hard Washer     2     8T-4186     Bolt     2     8T-4122     Hard Washer     1     7X-2553     Bolt     1    
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Illustration 8 | g01950535 |
- Route the AccuGrade harness under the hood and/or under the radiator guard.
Show/hide table
Table 7 250-6994 Grade Control Wiring Gp
293-5184 Grade Control Wiring Gp    Part Number     Description     Quantity     4P-7581     Clip     1     5C-7261     Nut     3     7K-1181     Cable Strap     12     7R-3029     Dust Cap     3     8C-9987     Washer     3     8T-4121     Hard Washer     1     8T-4195     Bolt     1     103-6262     Screw     12     132-8487     Ring Nut     3     179-7262     Flat Head Screw     3     210-6211     Wiring Harness     1     227-3037     Wiring Harness     1     252-5533     Bracket As     1     258-4819     Boss     3     295-0931     Wiring Harness     1     338-1713     Front Harness As     1    
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Illustration 9 | g01950536 |
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Illustration 10 | g01950538 |
250-6994 Grade Control Wiring Gp (1) 7K-1181 Cable Strap (4) 226-9169 Power Supply Module As (8) 272-5584 Film (9) 277-1801 Wiring Harness (11) 302-0576 Grade Control Gp (12) 338-1713 Front Harness As (16) 4P-8134 Clip (17) 5C-2890 Nut (21) 8T-4121 Hard Washer (22) 8T-4195 Bolt (23) 8T-4205 Hard Washer |
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Illustration 11 | g01950740 |
250-6994 Grade Control Wiring Gp (1) 7K-1181 Cable Strap (2) 132-8487 Ring Nut (3) 210-6211 Wiring Harness (5) 227-3037 Wiring Harness (6) 252-5533 Bracket As (7) 258-4819 Boss (10) 295-0931 Wiring Harness (13) 103-6262 Screw (14) 179-7262 Flat Head Screw (15) 4P-7581 Clip (18) 5C-7261 Nut (19) 7R-3029 Dust Cap (20) 8C-9987 Washer |
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Illustration 12 | g01950542 |
302-0576 Grade Control Gp (31) 167-8712 Alarm (32) 167-8713 Baffle As (38) 319-4525 Control Harness As (39) 112-6646 Locknut (40) 328-0894 Joystick Control Gp |
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Illustration 13 | g01950785 |
302-0576 Grade Control Gp (33) 252-6949 Bracket (34) 255-4260 Grade Control Mounting Gp (35) 293-5185 Wiring Harness (36) 293-5188 Wiring Harness (37) 314-3024 Plate (41) 1M-4543 Grommet (16) 4P-8134 Clip (43) 5P-4115 Hard Washer (44) 8T-4138 Bolt (45) 3E-6600 Seal |
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Illustration 14 | g01950545 |
293-5184 Grade Control Wiring Gp (1) 7K-1181 Cable Strap (4) 226-9169 Power Supply Module As (8) 272-5584 Film (9) 277-1801 Wiring Harness (12) 338-1713 Front Harness As (16) 4P-8134 Clip (17) 5C-2890 Nut (21) 8T-4121 Hard Washer (22) 8T-4195 Bolt (23) 8T-4205 Hard Washer (24) 302-0577 Grade Control Gp |
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Illustration 15 | g01950547 |
293-5184 Grade Control Wiring Gp (1) 7K-1181 Cable Strap (2) 132-8487 Ring Nut (3) 210-6211 Wiring Harness (5) 227-3037 Wiring Harness (6) 252-5533 Bracket As (7) 258-4819 Boss (10) 295-0931 Wiring Harness (13) 103-6262 Screw (14) 179-7262 Flat Head Screw (15) 4P-7581 Clip (18) 5C-7261 Nut (19) 7R-3029 Dust Cap (20) 8C-9987 Washer |
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Illustration 16 | g01950550 |
302-0577 Grade Control Gp (31) 167-8712 Alarm (32) 167-8713 Baffle As (38) 319-4525 Control Harness As (39) 112-6646 Locknut (40) 328-0894 Joystick Control Gp |
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Illustration 17 | g01950551 |
302-0577 Grade Control Gp (16) 4P-8134 Clip (21) 8T-4121 Hard Washer (33) 252-6949 Bracket (34) 255-4260 Grade Control Mounting Gp (35) 293-5185 Wiring Harness (36) 293-5188 Wiring Harness (41) 1M-4543 Grommet (43) 5P-4115 Hard Washer (44) 8T-4138 Bolt (45) 3E-6600 Seal (65) 9X-2042 Screw (80) 319-6777 Cover (81) 319-6776 Cover As (82) 266-8944 Grommet (83) 7X-2553 Bolt (84) 8T-4122 Hard Washer (85) 319-6775 Bracket As (86) 314-3015 Plate |
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Illustration 18 | g01950552 |
288-9868 Joystick Control Gp (39) 112-6646 Locknut (60) 328-0895 Joystick Control Gp |
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Illustration 19 | g01950553 |
288-9868 Joystick Control Gp (61) 110-0885 Bumper (62) 281-3963 Rubber Tread (63) 281-3965 Rubber Tread (64) 314-3022 Storage Box As (65) 9X-2042 Screw (66) 314-3023 Plate As (67) 281-3964 Rubber Tread (68) 188-8846 Latch As |
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Illustration 20 | g01950554 |
302-0582 Joystick Control Gp (39) 112-6646 Locknut (60) 328-0895 Joystick Control Gp |
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Illustration 21 | g01950555 |
302-0582 Joystick Control Gp (63) 281-3964 Rubber Tread (67) 281-3965 Rubber Tread (70) 314-3020 Plate (71) 8C-7332 Edge Trim |