Maintenance Interval Schedule
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963C Track-Type Loader
[SEBU7098]
963C Track-Type Loader
Coolant Sample (Level 1) - Obtain - Diesel Engine Antifreeze/Coolant (DEAC)
963C Track-Type Loader
Seat
MACHINE ARRANGEMENT
When Required
Battery, Battery Cable or Battery Disconnect Switch - ReplaceBucket Teeth and Cutting Edges - Inspect/Replace
Cab Air Filter - Clean/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Equalizer Bar Pins - Inspect
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Fuses - Replace
Oil Filter - Inspect
Radiator Core - Clean
Radiator Pressure Cap - Clean/Replace
Ripper Tip and Shank Protector - Inspect/Replace
Windows - Clean
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Every 6000 Service Hours or 3 Years
Cooling System Extended Life Coolant Extender - AddEvery 12 000 Service Hours or 6 Years
Cooling System Extended Life Coolant - ChangeEvery 10 Service Hours or Daily
Backup Alarm - TestBucket Lower Pivot Pin - Lubricate
Cooling System Level - Check
Engine Oil Level - Check
Final Drive - Inspect
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Pump Drive Gearbox Oil Level - Check
Seat Belt - Inspect
Track Adjustment - Check
Walk-Around Inspection
Every 50 Service Hours or Weekly
Idler Swing Link - LubricateEvery 100 Service Hours or 2 Weeks
Loader Linkage Pins - LubricateMultipurpose Bucket - Lubricate
Initial 250 Service Hours
Engine Valve Lash and Fuel Injector Timing - CheckFuel System Secondary Filter - Replace
Every 250 Service Hours or Monthly
Air Conditioner Belt - Inspect/Adjust/ReplaceAlternator and Fan Belts - Inspect/Adjust/Replace
Battery - Inspect
Cooling System Additive (DEAC) - Add
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Equalizer Bar Pins - Lubricate
Final Drive Oil Level - Check
Pivot Shaft Oil Level - Check
Recoil Piston - Lubricate
Track Adjustment - Adjust
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - ObtainEvery 500 Service Hours or 3 Months
Coolant Sample (Level 1) - ObtainEngine Crankcase Breather - Clean
Final Drive Oil Sample - Obtain
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Charge Filter - Replace
Hydrostatic Transmission and Hydraulic System Oil Sample - Obtain
Pump Drive Gearbox Oil Sample - Obtain
Every 1000 Service Hours or 6 Months
Hydrostatic Transmission and Hydraulic System Filters - ReplaceEvery 2000 Service Hours or 1 Year
Engine Valve Lash and Fuel Injector Timing - CheckFinal Drive Oil - Change
Hydraulic System Oil - Change
Pump Drive Gearbox Oil - Change
Every Year
Coolant Sample (Level 2) - ObtainEvery 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - ChangeCooling System Water Temperature Regulator - Clean/Replace
Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture
Seat Belt - ReplaceInformation System:
613C Series II Wheel Tractor Power Train
Transmission and Transfer Gears - Remove
3044C Industrial Engine and Engines for Caterpillar Built Machines
Fuel Injection Lines - Remove and Install - Naturally Aspirated Engines
953C Track-Type Loader Hydraulic System
Pilot Valve
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train
Leading Arm - Install
963C Track-Type Loader Power Train
Hydraulic Drive Pump - Assemble
963C Track-Type Loader Power Train
Hydraulic Drive Pump - Disassemble
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train
Leading Arm - Remove
980G Series II Wheel Loader
Operation Information
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System
E703 High Right Track Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System
E702 High Left Track Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System
E626 Low Right Track Reverse Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System
E625 Low Right Track Forward Steering Pressure
3044C Industrial Engine and Engines for Caterpillar Built Machines
Exhaust Manifold - Remove and Install
953C Track-Type Loader Hydraulic System
Bucket Control Group
TH220B, TH330B and TH340B Telehandlers
Transmission and Hydraulic System Oil Level - Check
613C Series II Wheel Tractor Power Train
Transmission and Transfer Gears - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines
Engine Oil Filter Base - Remove and Install
980G Series II Wheel Loader Power Train
Transmission Pressures - Test and Adjust
613C Series II Wheel Tractor Power Train
Torque Converter - Remove
2003/05/12
Correction to Testing and Adjusting , "Transmission Pressures - Test and Adjust" {3081}
2003/05/19
Correction to Testing and Adjusting , "Ride Control Accumulator Recharging Procedure" {5077}
613C Series II Wheel Tractor Power Train
Torque Converter - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines
Engine Oil Relief Valve - Remove and Install
3044C Industrial Engine and Engines for Caterpillar Built Machines
Water Pump - Remove and Install