963C Track-Type Loader Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
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When Required

Battery, Battery Cable or Battery Disconnect Switch - Replace
Bucket Teeth and Cutting Edges - Inspect/Replace
Cab Air Filter - Clean/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Equalizer Bar Pins - Inspect
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Fuses - Replace
Oil Filter - Inspect
Radiator Core - Clean
Radiator Pressure Cap - Clean/Replace
Ripper Tip and Shank Protector - Inspect/Replace
Windows - Clean
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace

Every 6000 Service Hours or 3 Years

Cooling System Extended Life Coolant Extender - Add

Every 12 000 Service Hours or 6 Years

Cooling System Extended Life Coolant - Change

Every 10 Service Hours or Daily

Backup Alarm - Test
Bucket Lower Pivot Pin - Lubricate
Cooling System Level - Check
Engine Oil Level - Check
Final Drive - Inspect
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Pump Drive Gearbox Oil Level - Check
Seat Belt - Inspect
Track Adjustment - Check
Walk-Around Inspection

Every 50 Service Hours or Weekly

Idler Swing Link - Lubricate

Every 100 Service Hours or 2 Weeks

Loader Linkage Pins - Lubricate
Multipurpose Bucket - Lubricate

Initial 250 Service Hours

Engine Valve Lash and Fuel Injector Timing - Check
Fuel System Secondary Filter - Replace

Every 250 Service Hours or Monthly

Air Conditioner Belt - Inspect/Adjust/Replace
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery - Inspect
Cooling System Additive (DEAC) - Add
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Equalizer Bar Pins - Lubricate
Final Drive Oil Level - Check
Pivot Shaft Oil Level - Check
Recoil Piston - Lubricate
Track Adjustment - Adjust

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Coolant Sample (Level 2) - Obtain

Every 500 Service Hours or 3 Months

Coolant Sample (Level 1) - Obtain
Engine Crankcase Breather - Clean
Final Drive Oil Sample - Obtain
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Charge Filter - Replace
Hydrostatic Transmission and Hydraulic System Oil Sample - Obtain
Pump Drive Gearbox Oil Sample - Obtain

Every 1000 Service Hours or 6 Months

Hydrostatic Transmission and Hydraulic System Filters - Replace

Every 2000 Service Hours or 1 Year

Engine Valve Lash and Fuel Injector Timing - Check
Final Drive Oil - Change
Hydraulic System Oil - Change
Pump Drive Gearbox Oil - Change

Every Year

Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 2 Years

Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Clean/Replace

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Information System:

613C Series II Wheel Tractor Power Train Transmission and Transfer Gears - Remove
3044C Industrial Engine and Engines for Caterpillar Built Machines Fuel Injection Lines - Remove and Install - Naturally Aspirated Engines
953C Track-Type Loader Hydraulic System Pilot Valve
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train Leading Arm - Install
963C Track-Type Loader Power Train Hydraulic Drive Pump - Assemble
963C Track-Type Loader Power Train Hydraulic Drive Pump - Disassemble
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train Leading Arm - Remove
980G Series II Wheel Loader Operation Information
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E703 High Right Track Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E702 High Left Track Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E626 Low Right Track Reverse Steering Pressure
953C, 963C and 973C Track-Type Loaders Transmission Electronic Control System E625 Low Right Track Forward Steering Pressure
3044C Industrial Engine and Engines for Caterpillar Built Machines Exhaust Manifold - Remove and Install
953C Track-Type Loader Hydraulic System Bucket Control Group
TH220B, TH330B and TH340B Telehandlers Transmission and Hydraulic System Oil Level - Check
613C Series II Wheel Tractor Power Train Transmission and Transfer Gears - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Filter Base - Remove and Install
980G Series II Wheel Loader Power Train Transmission Pressures - Test and Adjust
613C Series II Wheel Tractor Power Train Torque Converter - Remove
2003/05/12 Correction to Testing and Adjusting , "Transmission Pressures - Test and Adjust" {3081}
2003/05/19 Correction to Testing and Adjusting , "Ride Control Accumulator Recharging Procedure" {5077}
613C Series II Wheel Tractor Power Train Torque Converter - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Oil Relief Valve - Remove and Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Water Pump - Remove and Install