IT62G Series II Integrated Toolcarrier and 950G Series II and 962G Series II Wheel Loaders Operator Controls Caterpillar


Operator Controls
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IT62G Series II Integrated Toolcarrier and 950G Series II and 962G Series II Wheel Loaders [SEBU7459]
OPERATOR STATION
IT62G Series II Integrated Toolcarrier and 950G Series II and 962G Series II Wheel Loaders Operator Controls
1.1. Implement Controls
2.2. Machines that are Equipped with Command Control Steering
3.2. Machines that are Equipped with Conventional Steering
4.1. Transmission Control (1)
5.2. Direction Selection
6.3. Forward/Neutral/Reverse Switch (If Equipped)
7.2. Speed Selection
8.1. Steering Column Tilt Control (2)
9.1. Service Brake Control (3)
10.1. Governor Control (4)
11.1. Indicators (5)
12.1. Gauges (6)
13.1. Lighter (7)
14.1. Light Switch (8)
15.1. Air Inlet Heater Switch (9)
16.1. Parking Brake Control (10)
17.1. Beacon Switch (11) (If Equipped)
18.1. Hazard Flasher Switch (12)
19.1. Engine Start Switch (13)
20.1. Variable Shift Control (14) (If Equipped)
21.1. Aggregate Autodig System (15), (16), (17), (35) (If Equipped)
22.1. Bucket/Fork Selector Control (16) (If Equipped)
23.1. Kickout and Positioner Control (17)
24.2. Pilot Hydraulic Bucket Controls
25.1. Quick Coupler (18)
26.1. Kickout Set Switch (19)
27.1. Windshield Wiper/Washer Switches (20), (21)
28.1. Heating and Air Conditioning Control (22)
29.1. Autoshift Control (23)
30.1. Ride Control (24)
31.1. Transmission Neutralizer Override Switch (25)
32.1. Secondary Steering Test Switch (26)
33.1. Switch for the Display Module (27)
34.1. Payload Control System (28)
35.1. Control for the Hydraulic Control Support (29)
36.1. Horn (30)
37.1. Fine Modulation (31)
38.1. Implement Lockout Control (32)
39.1. Implement Function Switch (33)
40.1. Auxiliary Control (34) (If Equipped)
41.1. Lift Control (36)
42.1. Tilt Control (37)
43.1. Transmission Downshift Switch (38) (If Equipped)

The following information briefly identifies the components of the cab. Your machine may not have all of the controls that are described below.



Illustration 1g01060363
Command Control Steering
(1) Transmission Control
(2) Steering Column Tilt Control
(3) Service Brake Controls
(4) Governor Control


Illustration 2g00996285
Conventional Steering
(1) Transmission Control
(2) Steering Column Tilt Control
(3) Service Brake Controls
(4) Governor Control


Illustration 3g00996291
(5) Indicators
(6) Gauges
(7) Lighter
(8) Light Switch
(9) Air Inlet Heater Switch
(10) Parking Brake Control
(11) Beacon Switch (If Equipped)
(12) Hazard Flasher Switch
(13) Engine Start Switch


Illustration 4g01386237
(14) Variable Shift Control
(15) Aggregate Autodig System (If Equipped)
(16) Aggregate Autodig System (If Equipped)
(17) Aggregate Autodig System or Kickout and Positioner Control
(18) Quick Coupler
(19) Kickout Set Switch
(20) Front Windshield Wiper/Washer Switch
(21) Rear Windshield Wiper/Washer Switch
(22) Heating and Air Conditioning Control
(23) Autoshift Control
(24) Ride Control
(25) Transmission Neutralizer Override Switch
(26) Secondary Steering Test Switch
(27) Switch for the Display Module
(28) Payload Control System

Implement Controls

Machines that are Equipped with Command Control Steering



Illustration 5g01386238
(29) Control for the Hydraulic Control Support
(30) Horn
(31) Fine Modulation
(32) Hydraulic Lockout Control
(33) Implement Function Switch
(34) Auxiliary Control (If Equipped)
(35) Control for the Aggregate Autodig System (If Equipped)
(36) Lift Control
(37) Tilt Control


Illustration 6g01386242
(29) Control for the Hydraulic Control Support
(30) Horn
(31) Fine Modulation
(32) Hydraulic Lockout Control
(33) Implement Function Switch
(34) Auxiliary Control
(35) Control for the Aggregate Autodig System
(36) Lift Control
(37) Tilt Control

Machines that are Equipped with Conventional Steering



Illustration 7g01386245


Illustration 8g01386249


Illustration 9g00996391
(29) Control for the Hydraulic Control Support
(30) Horn
(31) Fine Modulation
(32) Hydraulic Lockout Control
(33) Implement Function Switch
(34) Auxiliary Control
(36) Lift Control
(37) Tilt Control
(38) Downshift Switch

Transmission Control (1)

Direction Selection



Illustration 10g00884217
Conventional steering with pilot controls


Illustration 11g01060290
Conventional steering with electrohydraulic controls


Illustration 12g00884218
Command control steering

The direction for machines that are equipped with conventional steering is determined by the position of the lever that is located on the left side of the steering column. The direction for machines that are equipped with conventional steering and electrohydraulic controls is determined by the position of the lever that is located on the side of the steering column or by the Forward, Neutral, Reverse Switch that is located next to the implement controls.

The direction for machines that are equipped with command control steering is determined by the position of the switch that is located on the left side of the steering wheel.

(1) Forward

(2) Neutral

(3) Reverse

Forward/Neutral/Reverse Switch (If Equipped)



Illustration 13g01070945

Once the machine is started, the NEUTRAL lamp should be on. The machine may be placed into gear either by using the shifter or the forward/neutral/reverse switch. In order to use the shifter, ensure that the forward/neutral/reverse switch is in the NEUTRAL position. Use the shifter to select the direction. The appropriate direction indicator should illuminate.

In order to use the forward/neutral/reverse switch, place the shifter in the NEUTRAL position. Select the direction that is desired by using the forward/neutral/reverse switch. The appropriate direction indicator should illuminate.

The transmission will be placed in the NEUTRAL position if both the shifter and the forward/neutral/reverse switch indicate a state that is not the NEUTRAL position during operation. The neutral lamp will be OFF. Both the shifter and the forward/neutral/reverse switch must be placed in the NEUTRAL position before normal operation can resume.

Speed Selection

The speed of the machine will be displayed on the front dash.



Illustration 14g00884220
Conventional steering

The speed of the machines that are equipped with conventional steering is selected by rotating the switch that is located on the left side of the steering column. Rotate the switch forward or backward in order to increase or decrease the speed of the transmission.



Illustration 15g00477133
Command control steering

The speed of the machines that are equipped with command control steering is selected by using the switch that is located on the left side of the steering wheel. Press the top of the switch (1) in order to increase the transmission speed. Press the bottom of the switch (2) in order to decrease the speed of the transmission. The transmission has four speeds.

Note: The transmission can shift automatically or the transmission can shift manually.

Reference: Refer to Operation and Maintenance Manual, "Autoshift Control" for more information.

The transmission can also be downshifted by using the left service brake pedal.

Reference: Refer to Operation and Maintenance Manual, "Service Brake Control" for more information.

Steering Column Tilt Control (2)

In order to adjust the steering column, pull up on the steering column tilt control and move the steering column to the desired position. Release the steering column tilt control in order to lock the steering column in the desired position.

Service Brake Control (3)

Refer to Operation and Maintenance Manual, "Service Brake Control" for more information.

Governor Control (4)

Depress the governor control in order to increase the speed of the engine.

Indicators (5)

Refer to Operation and Maintenance Manual, "Indicators" for more information.

Gauges (6)

Refer to Operation and Maintenance Manual, "Monitoring System" for more information.

Lighter (7)

Lighter - The lighter can be used as a 24V power receptacle. This power receptacle can be used to power automotive electrical equipment or accessories. Remove the lighter before use.

Light Switch (8)



Illustration 16g00738442

OFF (1) - Turn the knob to the OFF position in order to shut off all of the lights.

Parking Lights and Cab Interior Lights (2) - Turn the knob to position (2) in order to turn on both the parking lights and the interior cab lights.

Roading Lights (3) - Turn the knob to position (3) in order to turn on the roading lights.

Front Floodlights (4) - Turn the knob to position (4) in order to turn on the front floodlights. Indicator light (7) should come on.

Rear Floodlights (5) - Turn the knob to position (5) in order to turn on the rear floodlights.

Air Inlet Heater Switch (9)

Turn the ignition switch into the ON position. Allow the control system to perform the self test. Press air inlet heater switch (9) in order to activate the air inlet heater. The indicator for the air inlet heater will illuminate.

Note: The preheat time varies between 10 seconds and 30 seconds.

When the indicator for the air inlet heater goes off, start the engine.

The air inlet heater switch may be pressed again, if necessary. Press the switch after the engine has started in order to clean up white smoke from the exhaust, if necessary. Pressing the switch will also allow the engine to run more smoothly.

Parking Brake Control (10)


NOTICE

Do not engage the parking brake while the machine is moving unless the service brake fails. The use of the parking brake as a service brake in regular operation will cause severe damage to the parking brake.


Parking Brake - The parking brake knob is located to the left of the steering column. Use the parking brake after the machine has been stopped.

Pull the knob outward in order to engage the parking brake. Push the knob inward in order to disengage the parking brake.

Beacon Switch (11) (If Equipped)

Beacon - Press the top of switch (15) in order to turn on the rotating beacon.

Hazard Flasher Switch (12)

Press hazard flasher switch (12) in order to turn on the hazard flashers.

Engine Start Switch (13)



Illustration 17g00737672

OFF (1) - When you insert the engine start switch key and when you remove the engine start switch key, the engine start switch must be in the OFF position. To disconnect the power to the electrical circuits in the cab, turn the engine start switch to the OFF position. Also, turn the engine start switch to the OFF position in order to stop the engine.

ON (2) - To activate the electrical circuits in the cab, turn the engine start switch key clockwise to the ON position.

START (3) - To start the engine, turn the engine start switch clockwise to the START position. When the engine start switch key is released, the engine start switch will return to the ON position.

Note: If the engine fails to start, return the engine start switch to the OFF position. This must be done before you attempt to start the engine again.

Reference: Refer to Operation and Maintenance Manual, "Engine Starting" for more information on starting the engine.

Variable Shift Control (14) (If Equipped)



Illustration 18g00996477

The variable shift control is located on the switch panel. The variable shift control will change the transmission's characteristic of the shift points. The transmission can be set to shift sooner as the machine is accelerating. The transmission can be set to shift later as the machine is accelerating.

Rotate the switch clockwise into economy mode (3). The transmission will shift at a lower rpm. This position is the most fuel efficient position. This position will provide the most comfort for the operator.

Rotate the switch counterclockwise to standard mode (1). The rpm of the engine will now be higher when the transmission shifts.

An intermediate position (2) is also available . As the switch is rotated clockwise, the transmission will continue to shift at a lower rpm.

Aggregate Autodig System (15), (16), (17), (35) (If Equipped)

Refer to Operation and Maintenance Manual, "Aggregate Autodig" for more information.

Bucket/Fork Selector Control (16) (If Equipped)

This switch selects the tilt kickout that is operational.

Press the bottom of the switch in order to select the preset angle for the tilt kickout of the bucket.

Press the top of the switch in order to select the preset angle for the tilt kickout of the forks.

Kickout and Positioner Control (17)

Note: You must establish a configuration for the hydraulic system if the machine was not shipped with a bucket. Use ET in order to establish this configuration. Be sure that non-AVSpare work tools will not interfere with the position sensor. Interference may occur when the bucket is fully racked back and the bucket is fully tilted back. Damage to the position sensor may occur.

Pilot Hydraulic Bucket Controls

Note: On machines with pilot hydraulic bucket controls, the operator must perform one lift cycle in order to energize the electromagnetic detents. This feature prevents movement of the implement at start-up if the lift control has been accidentally moved to the detent.

Note: The operator must activate the bucket positioner and the lift kickout by pressing the Kickout and Positioner Control (17) that is located on the switch panel. Press the top of the switch in order to activate the bucket positioner and the lift kickout. Press the bottom of the switch in order to deactivate the bucket positioner and the lift kickout. On machines with pilot hydraulic bucket controls, bucket/fork selector control is used. This switch is used in order to toggle between two different kickout positions when you are changing from a bucket to a fork.

On machines with pilot hydraulic bucket controls, the kickouts and the positioner must be adjusted manually.

Quick Coupler (18)

------ WARNING! ------

Improper engagement of work tools could result in injury or death.

Do not operate this machine until you have positive indication that the coupler pins are fully engaged.




Illustration 19g00767990
The diverter valve for the quick coupler is located on the front of the lift arms near the coupler.

Move the diverter valve lever to the coupler position in order to provide flow to the coupler.

ENGAGE - Press the bottom of the switch in order to engage the coupler pins. The switch will remain in the engaged position.

DISENGAGE - Press the small red button on the bottom of the switch in order to release the switch. The top of the switch can then be pressed in order to disengage the coupler pins.

To make sure that the coupler pins are fully engaged into the attachment, tilt the attachment downward onto the ground and apply slight downward pressure. Then, back up the machine. If there is movement between the attachment and the coupler pins, the attachment is not installed properly.

Note: Operating instructions for specific attachments are not provided. The function of the control lever is dependent upon the installation of an Auxiliary Equipment Manufacturer's attachment.

Kickout Set Switch (19)

To set the lift kickout, raise the bucket to the desired position above the midway point. Then depress the top of kickout set switch (19). The boom will return to the programmed position when the raise detent is activated and the boom is below the kickout position.

To set the lower kickout, lower the bucket to the desired position below the midway point. Then depress the top of kickout set switch (19). The boom will return to the programmed position when the float detent is activated and the boom is at least 305 mm (12 inch) above the kickout position.

Note: If the boom is 305 mm (12 inch) or less above the lower kickout position, placing the lift control lever in the float detent will cause the bucket to float and the bucket may hit the ground.

To set the bucket kickout position, tilt the bucket to the desired digging angle and depress the bottom of kickout set switch (19). The bucket will return to the programmed position when the tilt control lever is placed in the tilt back detent and the bucket is dumped beyond the kickout.

Windshield Wiper/Washer Switches (20), (21)

Turn switch (20) clockwise in order to turn on the front windshield wiper. Press the switch in order to activate the window washer. Turn switch (21) clockwise in order to turn on the rear windshield wiper. Press the switch in order to activate the window washer.

If your machine is equipped with intermittent wipers, several different speeds are available. The speeds of the wipers are selected in a clockwise position.

Heating and Air Conditioning Control (22)



Illustration 20g00996626

Heater - Press the top of switch (A) into position (D) in order to turn on the heater.

Air Conditioner - Press the bottom of switch (A) into position (F) in order to turn on the air conditioner.

Place switch (A) into the middle position (E) in order to turn off the heater and air conditioner.

Fan Speed Switch (B) - The switch controls the speed of the blower fan motor for the heating and air conditioning system.

(D) Low

(E) Medium

(F) High

Pressurizing - The cab can be pressurized in order to keep out dust. Close the door and the windows in order to pressurize the cab. Place heating and air conditioning switch (A) into middle position (E). Set fan switch (B) to the desired speed. The volume of dust that is kept from entering the cab depends on the speed of the fan.

Temperature Control - Temperature control knob (C) is a rotary switch. Turn knob (C) clockwise for warmer air. Turn knob (C) counterclockwise for cooler air.

Defrost - Press the bottom of switch (A) in order to turn on the air conditioner. Set fan speed switch (B) to the desired speed. Adjust temperature control knob (C) so that the windows remain free of moisture.

Autoshift Control (23)

Refer to Operation and Maintenance Manual, "Autoshift Control" for more information.

Ride Control (24)

Travel at high speeds over rough terrain causes bucket movement and a swinging motion. The ride control system acts as a shock absorber by dampening forces from the bucket. This helps to stabilize the entire machine.

Manual Ride Control - Press the bottom of the switch in order to turn on the ride control system at all travel speeds. The indicator for ride control will be illuminated.

Automatic Ride Control - Press the top of the ride control switch in order to activate the automatic ride control system. The ride control system will automatically turn on if the ground speed exceeds 9.6 km/h (6 mph). The ride control system will automatically turn off if the ground speed is less than 9.6 km/h (6 mph) and if the bucket is being operated. The indicator for the automatic ride control will be illuminated. The activation speed for the automatic ride control can be adjusted by a qualified service technician.

Place the switch into the middle position in order to turn off the ride control system completely.

The ride control system should be in the automatic mode or in the off position during loading operations.

Reference: Refer to Systems Operation, RENR4319-04, "Ride Control System" for more information on ride control (23).

Transmission Neutralizer Override Switch (25)



Illustration 21g00884711
"NEUTRAL LOCK" light

The transmission neutralizer is always enabled whenever the machine is started. Depress the transmission neutralizer override switch in order to disable the transmission neutralizer. The "NEUTRAL LOCK" light in the dash will be illuminated. Depressing the left service brake pedal will not neutralize the transmission. If the machine is shutdown, the transmission neutralizer override switch must be pressed again in order to disable the transmission neutralizer.

Depress the transmission neutralizer override switch again in order to enable the transmission neutralizer. The "NEUTRAL LOCK" light in the dash will not be illuminated. Depressing the left service brake pedal will neutralize the transmission while applying the service brakes. This will allow the operator to press the accelerator pedal in order to increase engine speed for better hydraulic response.

Secondary Steering Test Switch (26)

Refer to Operation and Maintenance Manual, "Secondary Steering" for more information.

Switch for the Display Module (27)

The switch for the display module is used for scrolling through different categories in the display window for the monitoring system.

Payload Control System (28)

Refer to Operation and Maintenance Manual, "Payload Control System (PCS)" for more information.

Control for the Hydraulic Control Support (29)

The control for the hydraulic control support allows the adjustment of the hydraulic control support.

Horn (30)

Horn - Push the horn button in order to sound the horn. Use the horn for alerting personnel or for signalling personnel.

Fine Modulation (31)

Machines that are equipped with electrohydraulic bucket controls may be equipped with a switch for fine modulation. This switch controls the shift speed of the main hydraulic spool. Activating this switch will allow better control in certain applications.

Press the front of the switch in order to enable fine modulation. Press the rear of the switch in order to disable fine modulation.

Implement Lockout Control (32)

Machines that are equipped with electrohydraulic bucket controls have a switch that locks out the bucket controls. Press the front of the switch in order to lock the implement controls. Press the small red button that is located at the rear of the switch and press the rear of the switch in order to unlock the bucket controls.

Machines that are equipped with pilot hydraulic bucket controls have a ball valve that locks out the bucket controls. Pull up on the lever in order to lock out the bucket controls. Press downward on the lever in order to unlock the bucket controls.

Implement Function Switch (33)

The implement function switch is located on the hydraulic control support. The implement function switch allows the operator to select one of two functions for the second or the third implement control lever.

Auxiliary Control (34) (If Equipped)

The auxiliary control is used as a third hydraulic control.

Lift Control (36)

FLOAT - Push the lever forward into the detent. The attachment will follow along the contour of the ground.

The lever will remain in the FLOAT position until the lever is pulled out of the detent. The lever will return to the HOLD position when the lever is released.


NOTICE

Never use the FLOAT position to lower a loaded bucket.

Machine damage can result from a bucket that falls too fast.


LOWER - Push the lever forward in order to lower the attachment. The lever will return to the HOLD position when the lever is released.

HOLD - The lever will return to the HOLD position when the lever is released from the RAISE position or from the LOWER position. The attachment will remain in the selected position.

RAISE - Pull the lever backward in order to raise the attachment. The lever will return to the HOLD position when the lever is released.

The lever is detented in the fully raised position. The lever will stay in the detent and the attachment will continue to rise until the attachment reaches the lift kickout height. Then, the lever will return to the HOLD position.

Tilt Control (37)

DUMP - Push the lever forward in order to dump a load from the bucket.

HOLD - When you release the lever, the lever will return the HOLD position. The bucket will remain in the selected position.

TILT BACK - Pull the lever backward in order to tilt the bucket backward.

The lever is detented in the full TILT BACK position. The lever will stay in the detent and the bucket will continue to tilt back until the bucket reaches the digging angle that is preset by the tilt kickout. Then, the lever returns to the HOLD position.

Note: A machine with ride control may experience partial lowering of the lift arms when the lever is held in the DUMP position with the bucket against the bucket stops and the lift arms are fully raised. To avoid partial lowering of the lift arms, return the lever to the HOLD position.

Transmission Downshift Switch (38) (If Equipped)



Illustration 22g01069200
Conventional steering with electrohydraulic controls


Illustration 23g01069258
Conventional steering with pilot hydraulic controls

Reference: Refer to Operation and Maintenance Manual, "Autoshift Control"for more information on the transmission downshift switch.

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