AD45 and AE40 II Underground Articulated Trucks Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
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Note: All safety information, warnings, and instructions must be read and understood before you perform any operation of any maintenance procedure.

Note: Before each consecutive interval is performed, all of the maintenance requirements from the previous intervals must be performed.

When Required

Battery - Recycle
Battery, Battery Cable or Battery Disconnect Switch - Replace
Brake Oil Cooler Screen - Clean
Circuit Breakers - Reset
Engine Air Filter Secondary Element - Replace
Exhaust Purifier - Inspect/Clean
Fuel System - Prime
Fuses - Replace
Hoist, Torque Converter and Brake Tank Breather - Replace
Oil Filter - Inspect
Radiator Core - Clean
Steering Tank Screen - Clean
Torque Converter Sump Screen - Clean
Window Washer Bottle - Fill
Window Wiper - Inspect/Replace

Every 10 Service Hours or Daily

Automatic Lubrication Grease Tank - Fill
Automatic Lubrication Grease Tank - Fill
Backup Alarm - Test
Belts - Inspect/Adjust/Replace
Body Pivot Bearings - Lubricate
Braking System - Test
Cooling System Level - Check
Ejector Cylinder Bearing - Lubricate
Engine Air Filter Primary Element - Clean/Replace
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fire Suppression System - Check
Fuel Tank Water and Sediment - Drain
Hoist Cylinder Bearings - Lubricate
Hoist, Torque Converter and Brake Oil Level - Check
Indicators and Gauges - Test
Oscillating Hitch - Lubricate
Seat Belt - Inspect
Service Inspection
Steering Cylinder Bearings - Lubricate
Steering System Oil Level - Check
Suspension and Suspension Cylinder Bearings - Lubricate
Tailgate and Tailgate Cylinder Bearings - Lubricate
Transmission Oil Level - Check
Window - Clean

Every 50 Service Hours or Weekly

Automatic Lubrication Filler Filter - Clean
Cab Air Filter - Clean/Replace
Fuel System Water Separator - Drain
Tire Inflation - Check

Initial 250 Service Hours (or at first oil change)

Engine Valve Lash - Check/Adjust
Oscillating Hitch - Adjust

Every 250 Service Hours or Monthly

Automatic Brake Application System (Low Transmission Oil Pressure) - Test
Automatic Lubrication Inline Filter - Clean
Battery Electrolyte Level - Check
Cab Tilt Pin and Lockdown Pin - Check/Lubricate
Cooling System Coolant Additive (DEAC) - Add
Differential and Final Drive Oil Level - Check
Drive Shaft Universal Joints, Splines and Bearings - Inspect/Lubricate
Engine Oil and Filter - Change
Engine Shutdown to Idle Protection System - Test
Fan Drive Bearing and Belt Tightener - Lubricate
Frame and Body - Inspect
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Steering Stop - Check
Suspension Cylinder - Check
Wheel Bolt Torque - Check

Every 500 Service Hours or 3 Months

Brake Oil Filter - Replace
Engine Crankcase Breather - Clean
Fuel Tank Cap and Strainer - Clean
Parking Brake Release Oil Filter - Replace
Steering System Oil Filter - Replace
Torque Converter Oil Filter - Replace
Transmission Oil Filter - Replace

Every 1000 Service Hours or 6 Months

Brake Accumulator - Check
Ejector Line Screen - Inspect/Clean
Frame and Body Support Pads - Clean/Inspect
Hoist, Torque Converter and Brake Oil - Change
Hoist, Torque Converter and Brake Tank Screen - Clean
Oscillating Hitch - Adjust
Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect
Steering System Oil - Change
Transmission Breather - Clean
Transmission Magnetic Screen - Clean
Transmission Oil - Change

Every 2000 Service Hours or 1 Year

Differential Thrust Pin Clearance - Check
Differential and Final Drive Oil - Change
Engine Mounts - Inspect
Engine Valve Rotators - Inspect
Turbocharger - Inspect

Every 3000 Service Hours or 2 Years

Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Pressure Cap - Clean/Replace
Engine Valve Lash - Check/Adjust

Every 3 Years

Seat Belt - Replace

Every 6000 Service Hours or 4 Years

Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Engine Water Pump - Inspect

Information System:

3054E Industrial Engine Fuel Injection Pump - Remove
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Engine Supplement Engine - Install
C4.4 Industrial Engine Engine Oil Level - Check
TH62, TH63, TH82 and TH83 Telehandlers Specifications
963C Track-Type Loader Power Train Calibration Procedures
2003/04/21 A Check Valve Is Used to Eliminate the Loss of Oil When the Hydraulic Filter Is Replaced {5051, 5067}
2003/06/09 New Software Released for Machine Security System (MSS) {7620}
990 Series II Wheel Loader Machine Systems Bucket - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines Fuel Injection Nozzles
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Engine Supplement Engine - Remove
963C Track-Type Loader Fire Prevention and Explosion Prevention
924G and 924GZ Wheel Loaders Machine Systems Gear Motor (Hydraulic Fan) - Install
2003/05/05 New Hardware for the Front Engine Mounting Support is Available {1154}
TH62, TH63, TH82 and TH83 Telehandlers Operation Information
TH62, TH63, TH82 and TH83 Telehandlers Work Tools
2003/06/09 New Software Is Now Used {7620}
TH62, TH63, TH82 and TH83 Telehandlers Engine Starting
988H Wheel Loader Cooling System Coolant Sample (Level 1) - Obtain
988H Wheel Loader Cooling System Coolant Sample (Level 2) - Obtain
D6N Track-Type Tractor Power Train Bevel and Transfer Gears - Disassemble
D6N Track-Type Tractor Power Train Bevel and Transfer Gears - Assemble
Installation of Fuel/Water Separator{1260, 1263}
3126B Machine Engines Engine Pressure Sensor Open or Short Circuit - Test
2003/05/05 New Spider Assembly Reduces Erosion on the Tips of Fan Blades {1356}