Maintenance Interval Schedule
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AD45 and AE40 II Underground Articulated Trucks
[SEBU7326]
AD45 and AE40 II Underground Articulated Trucks
Guards - Operator Protection
AD45 and AE40 II Underground Articulated Trucks
Model Views and Specifications
ENGINE ARRANGEMENT
Note: All safety information, warnings, and instructions must be read and understood before you perform any operation of any maintenance procedure.
Note: Before each consecutive interval is performed, all of the maintenance requirements from the previous intervals must be performed.
When Required
Battery - RecycleBattery, Battery Cable or Battery Disconnect Switch - Replace
Brake Oil Cooler Screen - Clean
Circuit Breakers - Reset
Engine Air Filter Secondary Element - Replace
Exhaust Purifier - Inspect/Clean
Fuel System - Prime
Fuses - Replace
Hoist, Torque Converter and Brake Tank Breather - Replace
Oil Filter - Inspect
Radiator Core - Clean
Steering Tank Screen - Clean
Torque Converter Sump Screen - Clean
Window Washer Bottle - Fill
Window Wiper - Inspect/Replace
Every 10 Service Hours or Daily
Automatic Lubrication Grease Tank - FillAutomatic Lubrication Grease Tank - Fill
Backup Alarm - Test
Belts - Inspect/Adjust/Replace
Body Pivot Bearings - Lubricate
Braking System - Test
Cooling System Level - Check
Ejector Cylinder Bearing - Lubricate
Engine Air Filter Primary Element - Clean/Replace
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fire Suppression System - Check
Fuel Tank Water and Sediment - Drain
Hoist Cylinder Bearings - Lubricate
Hoist, Torque Converter and Brake Oil Level - Check
Indicators and Gauges - Test
Oscillating Hitch - Lubricate
Seat Belt - Inspect
Service Inspection
Steering Cylinder Bearings - Lubricate
Steering System Oil Level - Check
Suspension and Suspension Cylinder Bearings - Lubricate
Tailgate and Tailgate Cylinder Bearings - Lubricate
Transmission Oil Level - Check
Window - Clean
Every 50 Service Hours or Weekly
Automatic Lubrication Filler Filter - CleanCab Air Filter - Clean/Replace
Fuel System Water Separator - Drain
Tire Inflation - Check
Initial 250 Service Hours (or at first oil change)
Engine Valve Lash - Check/AdjustOscillating Hitch - Adjust
Every 250 Service Hours or Monthly
Automatic Brake Application System (Low Transmission Oil Pressure) - TestAutomatic Lubrication Inline Filter - Clean
Battery Electrolyte Level - Check
Cab Tilt Pin and Lockdown Pin - Check/Lubricate
Cooling System Coolant Additive (DEAC) - Add
Differential and Final Drive Oil Level - Check
Drive Shaft Universal Joints, Splines and Bearings - Inspect/Lubricate
Engine Oil and Filter - Change
Engine Shutdown to Idle Protection System - Test
Fan Drive Bearing and Belt Tightener - Lubricate
Frame and Body - Inspect
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Steering Stop - Check
Suspension Cylinder - Check
Wheel Bolt Torque - Check
Every 500 Service Hours or 3 Months
Brake Oil Filter - ReplaceEngine Crankcase Breather - Clean
Fuel Tank Cap and Strainer - Clean
Parking Brake Release Oil Filter - Replace
Steering System Oil Filter - Replace
Torque Converter Oil Filter - Replace
Transmission Oil Filter - Replace
Every 1000 Service Hours or 6 Months
Brake Accumulator - CheckEjector Line Screen - Inspect/Clean
Frame and Body Support Pads - Clean/Inspect
Hoist, Torque Converter and Brake Oil - Change
Hoist, Torque Converter and Brake Tank Screen - Clean
Oscillating Hitch - Adjust
Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect
Steering System Oil - Change
Transmission Breather - Clean
Transmission Magnetic Screen - Clean
Transmission Oil - Change
Every 2000 Service Hours or 1 Year
Differential Thrust Pin Clearance - CheckDifferential and Final Drive Oil - Change
Engine Mounts - Inspect
Engine Valve Rotators - Inspect
Turbocharger - Inspect
Every 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - ChangeCooling System Coolant Extender (ELC) - Add
Cooling System Pressure Cap - Clean/Replace
Engine Valve Lash - Check/Adjust
Every 3 Years
Seat Belt - ReplaceEvery 6000 Service Hours or 4 Years
Cooling System Coolant (ELC) - ChangeCooling System Water Temperature Regulator - Replace
Engine Water Pump - Inspect
Information System:
3054E Industrial Engine
Fuel Injection Pump - Remove
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Engine Supplement
Engine - Install
C4.4 Industrial Engine
Engine Oil Level - Check
TH62, TH63, TH82 and TH83 Telehandlers
Specifications
963C Track-Type Loader Power Train
Calibration Procedures
2003/04/21
A Check Valve Is Used to Eliminate the Loss of Oil When the Hydraulic Filter Is Replaced {5051, 5067}
2003/06/09
New Software Released for Machine Security System (MSS) {7620}
990 Series II Wheel Loader Machine Systems
Bucket - Install
3044C Industrial Engine and Engines for Caterpillar Built Machines
Fuel Injection Nozzles
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Engine Supplement
Engine - Remove
963C Track-Type Loader
Fire Prevention and Explosion Prevention
924G and 924GZ Wheel Loaders Machine Systems
Gear Motor (Hydraulic Fan) - Install
2003/05/05
New Hardware for the Front Engine Mounting Support is Available {1154}
TH62, TH63, TH82 and TH83 Telehandlers
Operation Information
TH62, TH63, TH82 and TH83 Telehandlers
Work Tools
2003/06/09
New Software Is Now Used {7620}
TH62, TH63, TH82 and TH83 Telehandlers
Engine Starting
988H Wheel Loader
Cooling System Coolant Sample (Level 1) - Obtain
988H Wheel Loader
Cooling System Coolant Sample (Level 2) - Obtain
D6N Track-Type Tractor Power Train
Bevel and Transfer Gears - Disassemble
D6N Track-Type Tractor Power Train
Bevel and Transfer Gears - Assemble
Installation of Fuel/Water Separator{1260, 1263}
3126B Machine Engines
Engine Pressure Sensor Open or Short Circuit - Test
2003/05/05
New Spider Assembly Reduces Erosion on the Tips of Fan Blades {1356}