D11R Track-Type Tractor Operation Information Caterpillar


Operation Information
`
1.1. General Information
2.1. Changing Direction and Gear
3.1. Normal Steering
4.1. Steering on a Steep Downgrade
5.1. Oil Renewal System (ORS)
6.2. General Description
7.2. Benefits

General Information

To prevent injury, make sure that no maintenance work is being performed on the machine or near the machine. Keep the machine under control at all times in order to prevent injury.

Reduce the engine speed when you maneuver the machine in tight quarters or when you break over a rise.

Select the gear range that is necessary before you start the downgrade. Do not change gears when you are going downhill. As required, use the service brake pedal in order to control the vehicle speed and the engine speed.

When you drive down a grade, use the same gear range that is used for driving up a grade.

Changing Direction and Gear


NOTICE

For operator comfort and maximum service life of power train components, deceleration and/or braking is recommended before any directional shifts are made.


Gear changes and directional changes at full engine speed are possible. However, deceleration and/or braking is recommended when you change direction. This will maximize operator comfort and the service life of transmission components.

  1. Push the decelerator pedal downward in order to decrease the engine speed.


    Illustration 1g00038596

  2. Rotate the directional control to the desired direction.

  3. Push the upshift to the desired gear, or push the downshift to the desired gear.

  4. Increase the engine speed by releasing the decelerator pedal.

Normal Steering



Illustration 2g00038323

Pull the right steering clutch/brake lever toward the detent in order to make a gradual right turn.

Pull the steering clutch/brake lever against the stop in order to make a sharp right turn. This applies the right brake.



Illustration 3g00038389

Pull the left steering clutch until you feel slight pressure. This will release the left steering clutch in order to make a gradual left turn.

Pull the steering clutch/brake lever against the stop in order to make a sharp left turn. This applies the left brake.

Note: When the machine is under load, use the bulldozer blade tilt lever in order to aid steering. This technique allows equal power to be maintained by both tracks against the load.

Steering on a Steep Downgrade



Illustration 4g00038414

“Cross-steering” is a gradual turn that is made on a steep downgrade. The turn is accomplished by declutching without braking.

To make a gradual right turn, pull back the left steering clutch/brake lever (1) (cross steering) to the detent. This releases the left steering clutch.

To make a sharp right turn, pull back the right lever (2) against the stop. This applies the right brake (normal steering).

To make a gradual left turn, pull back the right steering clutch/brake lever (2) (cross steering) to the detent. This releases the right steering clutch.

To make a sharp left turn, pull back the left lever (1) against the stop. This applies the left brake (normal steering).

To make a long gradual turn, you should make a correction that is short in duration. This is especially true for roading the machine. This method improves brake life.

Oil Renewal System (ORS)

The purpose of the Oil Renewal System (ORS) is intended to increase the oil change interval. The purpose of the Oil Renewal System (ORS) is also intended to decrease the amount of used oil in need of disposal. The life of the engine is not shortened when this is accomplished.

Reference: For more information on the Oil Renewal System, refer to Systems Operation, RENR8160, "Oil Renewal System".



Illustration 5g01012615
The film is located on the makeup oil tank.


NOTICE

When the machine is equipped with the Oil Renewal System (ORS), the engine oil level must be checked daily and replenished as needed. Otherwise reduced engine life will result.


General Description

The ORS meters engine oil that has been filtered into the fuel supply of the machine. This oil will be consumed in the engine during the normal process of combustion. The amount of oil that is metered is calculated by the Engine Control Module (ECM). This amount is based on the actual load factor or the fuel that is consumed by the engine.

New oil is added to the makeup oil tank on a regular basis in order to replenish the oil that is consumed . Regular additions of new oil will allow the life of the oil to be extended. Reviewing the reports of the Scheduled Oil Sampling (S·O·S) Oil Analysis will determine if a problem has occurred and if the oil needs to be changed.

The ORS is integrated with the engine and the electronic system of the machine. The electronic system consists of a sensor, a metering valve, the Engine Control Module (ECM), and the Vital Information Management System (VIMS).

The sensor is located in the makeup oil tank. The sensor monitors the oil level in the makeup oil tank. The makeup oil tank is located on the left side of the machine near the cab. The makeup oil tank supplies oil to the engine.

The metering valve is located on the left rear side of the engine. The metering valve is controlled by the Engine Control Module (ECM).

The electronic system will notify the operator of a system malfunction or warning. The following warnings are detected:

  • Fault of the metering valve

  • Plugging of the engine oil filter

  • Low makeup oil level

  • Low engine oil pressure

The electronics of the engine will automatically turn off the oil renewal system in order to avoid possible damage to the engine. The system can be restarted by correcting the problem and cycling the power.

Benefits

The benefits of the ORS include the following items:

  • A reduction or elimination in the number of oil changes

  • A reduction or elimination of the disposal of used engine oil

  • An increase in the availability of the machine

Information System:

D6N Track-Type Tractor Machine Systems Rollover Protective Structure (ROPS) - Remove and Install
3034 Engine for Caterpillar Built Machines Crankshaft - Remove
980H Wheel Loader Power Train Torque Converter (Freewheel Stator) - Assemble
980H Wheel Loader Power Train Torque Converter (Freewheel Stator) - Disassemble
980G Wheel Loader Power Train Torque Converter - Assemble - Heavy duty
AD30 Underground Articulated Truck Braking System Service and Parking Brake
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Engine Supplement Crankshaft Front Seal - Install
2003/03/24 Special Instruction, REHS1578, "Installation Instructions for the 9W-1494 Service Meter Kit " Is Available {7478}
938G Wheel Loader and IT38G Integrated Toolcarrier Safety Messages
D6N Track-Type Tractor Machine Systems Bottom Guard - Install
D6N Track-Type Tractor Machine Systems Bottom Guard - Remove
Replacement of Implement Pump with Gear Pump{5055, 5084}
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Power Train Transmission - Assemble
2003/03/24 A New Electronic Controller for the Air Inlet Heater Improves the Engine Starting Ability {1090}
980G Wheel Loader Power Train Transmission Planetary - Disassemble - Standard
TH220B, TH330B and TH340B Telehandlers Boom Wear Pad Clearance - Inspect/Adjust
980G Wheel Loader Power Train Transmission Planetary - Assemble - Standard
3044C Industrial Engine and Engines for Caterpillar Built Machines Engine Valve Lash - Inspect/Adjust
651E and 657E Wheel Tractor-Scrapers Hydraulic System Cushion-Hitch Circuit
651E and 657E Wheel Tractor-Scrapers Hydraulic System Control Valve (Push-Pull)
Repair Procedure for the Upper Hitch Assembly{7057, 7100}
994D Wheel Loader Power Train Pump Drive (Rear) - Assemble
953C Track-Type Loader Specifications
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Systems Steering Wheel - Remove and Install