651E Wheel Tractor-Scraper Braking System - Test Caterpillar


Braking System - Test
`
1.1. Service Brake Holding Ability Test
2.1. Parking And Secondary Brake Holding Ability Test

Service Brake Holding Ability Test

------ WARNING! ------

Personal injury can result if the machine moves while testing.

If the machine begins to move during test, reduce the engine speed immediately and engage the parking brake.

----------------------


NOTICE

If the machine moved while testing the brakes, contact your AVSpare Dealer. Have the dealer inspect and, if necessary, repair the service brakes before returning the machine to operation.


Make sure that the area around the machine is clear of personnel and of obstacles.

Test the brakes on a dry, level surface.

Fasten the seat belt before you test the brakes.

The service brake holding ability test determines whether the service brake is functional. This test is not intended to measure the maximum brake holding effort. The brake holding effort that is required to hold a machine at a specific engine rpm will be different for various machines. This is due to variances in the engine setting, in the power train efficiency, and in the brake holding ability.

When the machine begins to move, the engine rpm should be compared to a prior test. Use the comparison as an indication of system deterioration.




Illustration 1g00881495

  1. Start the engine and look at the air pressure gauge. Allow the brake system air pressure to reach 850 ± 50 kPa (125 ± 10 psi).

  1. Raise the bowl slightly.

  1. Apply the service brake and release the parking brake.

  1. While the service brake is applied, move the transmission direction and speed control to second speed.

  1. Gradually increase the engine rpm. The service brake should prevent machine movement when the engine is running at 1500 ± 100 rpm.

    The engine rpm should be 1500 ± 100 rpm or more. Record the actual engine rpm that is achieved during the test for future comparisons.

    If the engine rpm is less than 1400 rpm, consult your AVSpare Dealer for an inspection of the machine and for repairs for the machine.

  1. Reduce the engine speed to low idle and move the transmission direction and speed control to the NEUTRAL position. Engage the parking brake. Lower the bowl to the ground and stop the engine.

Note: If the friction material for the brakes needs to be replaced, the new friction material may require burnishing for maximum performance. Consult your AVSpare dealer for the procedure for burnishing.

Parking And Secondary Brake Holding Ability Test

------ WARNING! ------

If the machine begins to move, reduce the engine speed immediately and engage the parking brake.

----------------------


NOTICE

If the machine moved while testing the brakes, contact your AVSpare Dealer. Have the dealer inspect and, if necessary, repair the service brakes before returning the machine to operation.


Make sure that no people or obstacles are in the area around the machine.

Test the brakes on a dry, level surface.

Fasten the seat belt before you test the brakes.

The parking brake and the secondary brake holding ability test determines whether the parking brake is functional. This test is not intended to measure the maximum brake holding effort. The brake holding effort that is required to hold a machine at a specific engine rpm will be different for various machines. This is due to variances in the engine setting, in the power train efficiency, and in the brake holding ability.

When the machine begins to move, the engine rpm should be compared to a prior test. Use the comparison as an indication of system deterioration.




Illustration 2g00881495

  1. Start the engine and look at the air pressure gauge. Allow the brake system air pressure to reach 850 ± 50 kPa (125 ± 10 psi).

  1. Raise the bowl slightly.



    Illustration 3g00880095

  1. While the parking brake is applied, move the transmission direction and speed control to second speed.



    Illustration 4g00879920

  1. Gradually increase the engine speed to high idle. The machine should not move when the engine rpm is at 1000 ± 100 rpm.

    The engine rpm should be 1000 ± 100 rpm or more. Record the actual engine rpm that is achieved during the test for future comparisons.

    If the engine rpm is less than 900 rpm, consult your AVSpare Dealer for an inspection of the machine and for repairs of the machine.

  1. Reduce the engine speed and move the transmission direction and speed control to the NEUTRAL position. Lower the bowl to the ground and stop the engine.

Note: If the friction material for the brakes needs to be replaced, the new friction material may require burnishing for maximum performance. Consult your AVSpare Dealer or see Special Instruction, SEHS9580 for the procedure for burnishing.

Information System:

D6M Track-Type Tractor Power Train Steering Clutch and Brake and Foot Brake Controls Linkage
Cat Commercial Diesel Engine Fluids Recommendations Reference Material
3208 Marine Engine S·O·S Coolant Analysis
Cat Commercial Diesel Engine Fluids Recommendations Extended Life Coolant Cooling System Maintenance
631E Series II Wheel Tractor-Scrapers Coolant Recommendations
Challenger 35, Challenger 45 and Challenger 55 Agricultural Tractors General Coolant Information
631E Series II Wheel Tractor-Scrapers Fuel Recommendations
631E Series II Wheel Tractor-Scrapers S·O·S Services Oil Analysis
D6M Track-Type Tractor Lubricant Viscosities
Cat Commercial Diesel Engine Fluids Recommendations Cold Weather Lubricants
631E Series II Wheel Tractor-Scrapers Specialty Lubricants
631E Series II Wheel Tractor-Scrapers Lubricating Grease
651E Wheel Tractor-Scraper Cab Air Filter - Clean/Replace
651E Wheel Tractor-Scraper Circuit Breakers - Reset
D5M Track-Type Tractor Air Conditioner - Test
651E Wheel Tractor-Scraper Tire Shipping Pressure
D5M Track-Type Tractor Brakes, Indicators and Gauges - Test
D6M Track-Type Tractor Fuel System Secondary Filter - Replace
120H and 135H Motor Graders Tire Inflation with Nitrogen
651E Wheel Tractor-Scraper Cooling System Coolant (DEAC) - Change
561M Pipelayer Track Rollers - Single Flange and Double Flange
561M Pipelayer Tracks
992G Wheel Loader Electrohydraulic System Piston Pump (Implement, Variable Displacement)
Installation Of Brake Oil Cooler Kit{1365}