D7E Track-Type Tractor Engine Starting with Auxiliary Start Receptacle - If Equipped Caterpillar


Engine Starting with Auxiliary Start Receptacle - If Equipped
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D7E Track-Type Tractor [SEBU8200]
ELECTRICAL AND STARTING SYSTEM
WIRING GP

Some AVSpare products may be equipped with auxiliary start receptacles. All other machines can be equipped with a receptacle for parts service. A permanent receptacle is always available for jump starting.

There is a cable assembly that can be used to jump the stalled machine. The part number is 9S-3664 Plug Assembly. The 9S-3664 Plug Assembly has a 15 foot cable. You can jump the machine from another machine that is equipped with this receptacle or an auxiliary power pack. Your AVSpare dealer can provide the correct cable lengths for your application.

  1. Determine the failure of the machine to start.

  2. Place the transmission control in the NEUTRAL position on the stalled machine. Engage the parking brake. Lower all implements to the ground. Move all controls to the HOLD position.


    Illustration 1g01962931
    The battery disconnect switch is located on the left side of the machine behind the small access door in the fender enclosure.

  3. On the stalled machine, turn the battery disconnect switch to the ON position. Turn all of the accessories to the OFF position.

  4. Move the machine that is used for the electrical source close to the stalled machine. The cables must reach. DO NOT ALLOW THE MACHINES TO CONTACT EACH OTHER.

  5. Stop the engine on the machine that is used for the electrical source. When you use an auxiliary power source, turn the charging system to the OFF position.


    Illustration 2g01962768
    Some components are removed for clarity.
    The auxiliary start receptacle is inside the left engine compartment.

  6. On the stalled machine, connect the 9S-3664 Plug Assembly to the auxiliary start receptacle.

  7. Connect the other end of this cable to the electrical source. You must connect the cable to the auxiliary start receptacle.

  8. Start the engine on the machine that is used for the electrical source. Also, you can energize the charging system on the auxiliary power source.

  9. Allow the electrical source to charge the batteries for two minutes.

  10. Attempt to start the stalled engine. Refer to Operation and Maintenance Manual, "Engine Starting". See the beginning of this topic.

  11. Immediately after the stalled engine starts, disconnect the jump start cable from the electrical source.

  12. Disconnect the other end of this cable from the stalled machine.

  13. Conclude with a failure analysis on the starting charging system. Check the stalled machine, as required. Check the machine when the engine is running and the charging system is in operation.

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