613G Wheel Tractor-Scraper Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
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Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Accumulator (Brake) - Check
Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Circuit Breakers - Reset
Clearance between Elevator Flight and Cutting Edge - Check/Adjust
Draft Arm Wear Plates - Check/Adjust
Ejector Carrier Rollers - Check/Adjust
Ejector Guide Rollers - Check/Adjust
Elevator Chain - Inspect/Adjust
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Ether Starting Aid Cylinder - Replace
Fuses - Replace
Hydraulic Tank Breaker Relief Valve - Clean
Oil Filter - Inspect
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean

Every 10 Service Hours or Daily

Backup Alarm - Test
Brakes, Indicators and Gauges - Test
Cooling System Coolant Level - Check
Differential and Final Drive Oil Level - Check
Elevator Chain Adjustment Idler - Lubricate
Elevator Linkage - Lubricate
Engine Air Precleaner - Clean
Engine Oil Level - Check
Floor Rollers - Lubricate
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hitch - Lubricate
Hydraulic Oil Cooler - Clean
Hydraulic System Oil Level - Check
Radiator Core - Clean
Seat Belt - Inspect
Transmission Oil Level - Check

Every 50 Service Hours or Weekly

Cab Air Filter - Clean/Replace
Tire Inflation - Check

Every 250 Service Hours or Monthly

Battery - Clean/Check
Braking System - Test
Elevator Chain Roller - Check/Lubricate
Elevator Speed Reducer - Check/Lubricate
Engine Oil Sample - Obtain
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Hydraulic System Oil Sample - Obtain
Transmission Oil Sample - Obtain

Initial 500 Service Hours

Engine Valve Lash - Check

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours or 3 Months

Cooling System Coolant Sample (Level 1) - Obtain
Differential and Final Drive Oil Sample - Obtain
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Filter - Replace
Transmission Oil Filter and Magnetic Screen - Replace/Clean

Initial 1000 Service Hours

Engine Valve Lash - Check

Every 1000 Service Hours

Engine Valve Lash - Check

Every 1000 Service Hours or 6 Months

Fuel Tank Breather - Replace
Rollover Protective Structure (ROPS) - Inspect
Suction Screen (Transmission Scavenge) - Clean
Transmission Oil - Change

Every 2000 Service Hours or 1 Year

Condenser (Refrigerant) - Clean
Differential and Final Drive Oil - Change
Ejector Carrier Rollers - Inspect/Pack/Replace
Ejector Guide Rollers - Inspect/Pack/Replace
Ejector Support Rollers - Check/Adjust
Elevator Speed Reducer Oil - Change
Hitch - Inspect
Hydraulic System Oil - Change

Every Year

Cooling System Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 2 Years

Cooling System Pressure Cap - Clean/Replace
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Information System:

627G Wheel Tractor-Scraper Maintenance Interval Schedule
621G Wheel Tractor-Scraper Maintenance Interval Schedule
2009/07/27 New Air Lines and a New Air Motor Are Now Used to Improve the Capability of the Cold Start {1450, 1451, 1462, 1466}
2009/09/28 New Software Released For AccuGrade Office {5267, 7220}
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Implement Hydraulic Force Is Low
2009/07/27 Improved Procedure for the Retention of the Identification Film for the Roll Over Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) {7323, 7325, 7405, 7557}
2010/01/06 A New Lip Seal for the Final Drive Is Now Used {4050, 4052}
2012/04/09 Improved Friction Disc and Software for the Torque Converter Impeller Clutch on 988H Wheel Loaders {3101, 7610, 7620}
953D, 963D and 973D Track-Type Loaders Hydrostatic Drive Is Sluggish
953D, 963D and 973D Track-Type Loaders Machine Top Speed Is Not Obtained
953D, 963D and 973D Track-Type Loaders Machine Movement Is Unstable
953D, 963D and 973D Track-Type Loaders Hydraulic System Hesitates
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Implement Cycle Time Is Slow for All Implements
953D, 963D and 973D Track-Type Loaders Hydraulic System Pressure Is High
TS180, TS185, TS220 and TS225 Towed Scrapers Declaration of Conformity
953D Track-Type Loader Declaration of Conformity
2011/01/06 Improvements to the Fuel Sender Group {1273, 1408, 6201, 7481, 7857}
D9T Track-Type Tractor Battery Disconnect Switch
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Hydraulic Cylinder Collapse - The Lift Cylinder Will Collapse When The Control Is In The Raised Position
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Implement Does Not Raise
Procedure to Install Improved Brake Oil Cooler Tubes{1380}
Procedure To Install New Heat Shields{1067, 1073}
950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Electrohydraulic System Piston Pump (Implement) (Pilot)
C13, C15, and C18 Tier 4 Final Engines Cylinder Head Valves