AD55B Underground Articulated Truck Safety Messages Caterpillar


Safety Messages
`
1.1. Engine Coolant (1)
2.1. Unit Injectors (2)
3.1. Do Not Weld or Drill the ROPS/FOPS (3) (7)
4.1. Do Not Operate (4)
5.1. Seat Belt (5)
6.1. Batteries (6)
7.1. No Clearance (8)
8.1. Crushing Hazard (9)
9.1. High Pressure Cylinder (Suspension Accumulator) (10) (11) (12)
10.1. High Pressure Cylinder (Front Suspension) (13) (14)
11.1. High Pressure Cylinder (Front Suspension) (15) (16)
12.1. High Pressure Cylinder (Brake Accumulator) (17) (18)
13.1. High Pressure Cylinder (Front Suspension) (19)
14.1. Hot Surface (20)

There are several specific safety messages on this machine. The exact location of the hazards and the description of the hazards are reviewed in this section. Become familiarized with all safety messages.

Make sure that all of the safety messages are legible. Clean the safety messages or replace the safety messages if you cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety messages, use a cloth, water, and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety messages. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety message. Loose adhesive will allow the safety message to fall.

Replace any safety message that is damaged, or missing. If a safety message is attached to a part that is replaced, install a safety message on the replacement part. Any AVSpare dealer can provide new safety messages.




Illustration 1g03715109



Illustration 2g01481573



Illustration 3g02239393

Engine Coolant (1)

This safety label is located near the cooling system pressure cap.




Illustration 4g01378799

------ WARNING! ------

PRESSURIZED SYSTEM: HOT COOLANT CAN CAUSE SERIOUS BURN. TO OPEN CAP, STOP ENGINE, WAIT UNTIL RADIATOR IS COOL. THEN LOOSEN CAP SLOWLY TO RELIEVE THE PRESSURE.

----------------------

Unit Injectors (2)

This safety label is located on the side of the engine valve cover bases.




Illustration 5g01389979

------ WARNING! ------

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in serious injury or death.

----------------------

Do Not Weld or Drill the ROPS/FOPS (3) (7)

This safety label is located inside the operator station on the right front ROPS post.




Illustration 6g01871221

This safety label is located inside the operator station on the rear of the ROPS structure.




Illustration 7g03372605

------ WARNING! ------

Structural damage, an overturn, modification, alteration, or improper repair can impair this structure's protection capability thereby voiding this certification. Do not weld on or drill holes in the structure. Consult a AVSpare dealer to determine this structure's limitations without voiding its certification.

----------------------

This machine has been certified to the standards that are listed on the certification film.

Do Not Operate (4)

This safety label is located inside the operator station on the right front ROPS post.




Illustration 8g02012973

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.

----------------------

Seat Belt (5)

This safety label is located inside the operator station on the right front ROPS post.




Illustration 9g02012974

------ WARNING! ------

A seat belt should be worn at all times during machine operation to prevent serious injury or death in the event of an accident or machine overturn. Failure to wear a seat belt during machine operation may result in serious injury or death.

----------------------

Batteries (6)

This safety label is located on the left side of the front frame below the cab.




Illustration 10g01389332

------ WARNING! ------

IMPROPER JUMPER CABLE CONNECTIONS CAN CAUSE EXPLOSION RESULTING IN PERSONAL INJURY.

BATTERIES MAY BE LOAVSED IN SEPARATE COMPARTMENTS. WHEN USING JUMPER CABLES, ALWAYS CONNECT POSITIVE (+) CABLE TO POSITIVE (+) TERMINAL OF BATTERY CONNECTED TO STARTER SOLENOID AND NEGATIVE (-) CABLE FROM EXTERNAL SOURCE TO STARTER NEGATIVE (-) TERMINAL (IF MACHINE NOT EQUIPPED WITH STARTER NEGATIVE TERMINAL, CONNECT TO ENGINE BLOCK.) FOLLOW PROCEDURE IN THE OPERATION MANUAL.

----------------------

No Clearance (8)

This safety label is located on both sides of the machine articulating hitch.




Illustration 11g01371644

------ WARNING! ------

Stay back a safe distance. No clearance for a person in this area when the machine turns. Severe injury or death from crushing could occur.

----------------------

Crushing Hazard (9)

This safety label is located on both sides of the machine articulating hitch.




Illustration 12g01389981

------ WARNING! ------

No clearance for person in this area when machine turns. Severe injury or death from crushing could occur. Connect steering frame lock between front and rear frames before lifting, transporting, or servicing machine in articulation area. Disconnect lock and secure before resuming operation.

----------------------

High Pressure Cylinder (Suspension Accumulator) (10) (11) (12)

This safety label is located on the front suspension accumulator.




Illustration 13g01370912

------ WARNING! ------

Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.

----------------------

This safety label is located on the front suspension accumulator.




Illustration 14g01370911

------ WARNING! ------

High Pressure Cylinder.

Truck will drop suddenly if not supported when pressure is relieved which can result in personal injury. Always support truck when relieving pressure.

Do not remove any valve, hydraulic fitting, or valve core nor disassemble any cylinder parts until pressure is relieved.

See service manual for correct procedure to relieve pressure and to charge cylinders.

----------------------

This safety label is located on the front suspension accumulator.




Illustration 15g01389331

------ WARNING! ------

High Pressure Cylinder!

Do not remove any valve, hydraulic fitting, or valve core, nor disassemble any parts until pressure has been relieved, or personal injury may occur.

To relieve pressure:

  1. Refer to the Service Manual for the correct method of dissipating hydraulic system pressure.

  1. Relieve gas pressure in the accumulator cylinder by opening the charging valve one turn only.

Charge the cylinder with dry nitrogen gas.

See your AVSpare dealer for tools and detailed information required for charging cylinders.

----------------------

High Pressure Cylinder (Front Suspension) (13) (14)

This safety label is located on the front suspension cylinders.




Illustration 16g01370912

------ WARNING! ------

Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.

----------------------

This safety label is located on the front suspension cylinders.




Illustration 17g01370911

------ WARNING! ------

High Pressure Cylinder.

Truck will drop suddenly if not supported when pressure is relieved which can result in personal injury. Always support truck when relieving pressure.

Do not remove any valve, hydraulic fitting, or valve core nor disassemble any cylinder parts until pressure is relieved.

See service manual for correct procedure to relieve pressure and to charge cylinders.

----------------------

High Pressure Cylinder (Front Suspension) (15) (16)

This safety label is located near the oil and nitrogen charge valves for the front suspension.




Illustration 18g01481473

------ WARNING! ------

High Pressure Cylinder.

Truck will drop suddenly if not supported when pressure is relieved which can result in personal injury. Always support truck when relieving pressure.

Do not remove any valve, hydraulic fitting, or valve core nor disassemble any cylinder parts until pressure is relieved.

See service manual for correct procedure to relieve pressure and to charge cylinders.

----------------------

This safety label is located near the oil and nitrogen charge valves for the front suspension.




Illustration 19g01370912

------ WARNING! ------

Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.

----------------------

High Pressure Cylinder (Brake Accumulator) (17) (18)

This safety label is mounted on the brake accumulators.




Illustration 20g01372252

------ WARNING! ------

Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.

----------------------

This safety label is mounted on the brake accumulators.




Illustration 21g01389331

------ WARNING! ------

High Pressure Cylinder!

Do not remove any valve, hydraulic fitting, or valve core, nor disassemble any parts until pressure has been relieved, or personal injury may occur.

To relieve pressure:

  1. Refer to the Service Manual for the correct method of dissipating hydraulic system pressure.

  1. Relieve gas pressure in the accumulator cylinder by opening the charging valve one turn only.

Charge the cylinder with dry nitrogen gas.

See your AVSpare dealer for tools and detailed information required for charging cylinders.

----------------------

High Pressure Cylinder (Front Suspension) (19)

This safety label is located on the hydraulic hose guard and purge manifold for the front suspension cylinders.




Illustration 22g01481473

------ WARNING! ------

High Pressure Cylinder.

Truck will drop suddenly if not supported when pressure is relieved which can result in personal injury. Always support truck when relieving pressure.

Do not remove any valve, hydraulic fitting, or valve core nor disassemble any cylinder parts until pressure is relieved.

See service manual for correct procedure to relieve pressure and to charge cylinders.

----------------------

Hot Surface (20)

This safety label is located on the exhaust cover.




Illustration 23g02239394

------ WARNING! ------

Avoid contact with hot surfaces. Exhaust piping and engine components become hot during engine operation and cool slowly after engine shutdown. Any contact with hot surfaces can cause severe burns.

----------------------

Information System:

966H Wheel Loader and 972H Wheel Loader Braking and Hydraulic Fan System Pressure Switch (Parking Brake Oil)
D6T Track-Type Tractor Systems Hydraulic Fan Speed (On Demand) - Test and Adjust
Camshaft Lobe Hits Fuel Transfer Pump.{1210, 1256}
953D, 963D and 973D Track-Type Loaders Ripper Does Not Function
953D, 963D and 973D Track-Type Loaders Implement Cycle Time Is Fast
C12 Marine Engines and C12 Power Package Maintenance Recommendations
973D Track-Type Loader Declaration of Conformity
C9.3 Engines for Caterpillar Built Machines Diesel Particulate Filter - Remove and Install
953D, 963D and 973D Track-Type Loaders Hydraulic System Oil Temperature Is High
2009/09/07 Protective Covers For the Joint On the Equalizer Bar Are Now Used {7206}
C9.3 Tier 4 Final Engines Lubrication System
2009/08/24 A Hydraulic Suction Line on D6R Series III Track-Type Tractors Has a New Clamp {5057}
AD55B Underground Articulated Truck Additional Messages
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Power Train MID 081 - CID 0070 - FMI 04
C3.4B Engines for Caterpillar Built Machines Alternator - Test
953D Track-Type Loader Machine Systems Window Wiper and Wiper Motor
C9.3 Engine and D7E Track-Type Tractors Power Train Oil Cooler - Remove and Install
Piston Seizures on C18 Engines{1225, 1331}
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Hydraulic System Oil Contains Air
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Hydraulic System Oil Level Is Low
D7E Track-Type Tractor Hydraulic, HVAC, and Electrical Systems Hydraulic System Oil Temperature Is High
953D, 963D and 973D Track-Type Loaders Steering Does Not Function
953D, 963D and 973D Track-Type Loaders Steering Does Not Function in One Direction
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Power Train MID 081 - CID 0070 - FMI 03