Ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed.
The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
Note: If Cat HYDO Advanced 10 hydraulic oil is used, the hydraulic oil change interval is extended to 3000 hours. S·O·S services may extend the oil change even longer. Consult your AVSpare dealer for details.
When Required
Battery or Battery Cable - Inspect/ReplaceBucket Cutting Edges - Inspect/Replace
Bucket Tips - Inspect/Replace
Circuit Breakers and Fuses - Reset/Replace
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Fuel Tank Water and Sediment - Drain
Hinges - Lubricate
Oil Filter - Inspect
Radiator Core - Clean
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Every 10 Service Hours or Daily
Air Cleaner Dust Valve - Clean/InspectBackup Alarm - Test
Brake System Fluid Level - Check
Cooling System Coolant Level - Check
Engine Air Filter Service Indicator - Inspect/Replace
Engine Oil Level - Check
Fuel System Water Separator - Drain
Hydraulic System Oil Level - Check
Quick Coupler - Lubricate
Seat Belt - Inspect
Tire Inflation - Check
Windows - Clean
Work Tool - Lubricate
Work Tool Mounting Bracket - Inspect
Every 50 Service Hours or Monthly
Cab Air Filter - Clean/ReplaceWheel Nut Torque - Check
Every 100 Service Hours or 2 Weeks
Articulation Bearings - LubricateAxle Oscillation Bearings - Lubricate
Initial 250 Service Hours
Differential and Final Drive Oil - ChangeTransfer Drive (Hydrostatic) Oil - Change
Every 250 Service Hours
Engine Oil Sample - ObtainEvery 250 Service Hours or Monthly
Belts - Inspect/Adjust/ReplaceEvery 250 Service Hours or 3 Months
Steering Column Play - CheckEvery 250 Service Hours or 6 Months
Brakes - Inspect/AdjustBraking System - Test
Initial 500 Service Hours
Cooling System Coolant Sample (Level 2) - ObtainEvery 500 Service Hours
Differential and Final Drive Oil Sample - ObtainHydraulic System Oil Sample - Obtain
Hydraulic Tank Breather - Replace
Transfer Drive (Hydrostatic) Oil Sample - Obtain
Every 500 Service Hours or 3 Months
Cooling System Coolant Sample (Level 1) - ObtainDifferential and Final Drive Oil Level - Check
Hydraulic System Oil Filter (Return) - Replace
Lift Arm and Cylinder Linkage - Lubricate
Steering Cylinder Bearings - Lubricate
Tilt Cylinder Bearings and Bucket Linkage Bearings - Lubricate
Transfer Drive (Hydrostatic) Oil Level - Check
Every 500 Service Hours or 6 Months
Parking Brake - CheckEvery 500 Service Hours or 1 Year
Engine Oil and Filter - ChangeFuel System Filter and Water Separator - Replace
Every 1000 Service Hours or 6 Months
Differential and Final Drive Oil - ChangeTransfer Drive (Hydrostatic) Oil - Change
Every 1000 Service Hours or 1 Year
Brake System Fluid - ChangeEngine Valve Lash - Check
Rollover Protective Structure (ROPS) - Inspect
Every 2000 Service Hours or 1 Year
Hydraulic System Oil - ChangeEvery 3000 Service Hours or 2 Years
Cooling System Coolant Extender (ELC) - AddCooling System Water Temperature Regulator - Replace