904H Compact Wheel Loader Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
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904H Compact Wheel Loader [SEBU8355]
MACHINE ARRANGEMENT

Ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

Note: If Cat HYDO Advanced 10 hydraulic oil is used, the hydraulic oil change interval is extended to 3000 hours. S·O·S services may extend the oil change even longer. Consult your AVSpare dealer for details.

When Required

Battery or Battery Cable - Inspect/Replace
Bucket Cutting Edges - Inspect/Replace
Bucket Tips - Inspect/Replace
Circuit Breakers and Fuses - Reset/Replace
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Fuel Tank Water and Sediment - Drain
Hinges - Lubricate
Oil Filter - Inspect
Radiator Core - Clean
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace

Every 10 Service Hours or Daily

Air Cleaner Dust Valve - Clean/Inspect
Backup Alarm - Test
Brake System Fluid Level - Check
Cooling System Coolant Level - Check
Engine Air Filter Service Indicator - Inspect/Replace
Engine Oil Level - Check
Fuel System Water Separator - Drain
Hydraulic System Oil Level - Check
Quick Coupler - Lubricate
Seat Belt - Inspect
Tire Inflation - Check
Windows - Clean
Work Tool - Lubricate
Work Tool Mounting Bracket - Inspect

Every 50 Service Hours or Monthly

Cab Air Filter - Clean/Replace
Wheel Nut Torque - Check

Every 100 Service Hours or 2 Weeks

Articulation Bearings - Lubricate
Axle Oscillation Bearings - Lubricate

Initial 250 Service Hours

Differential and Final Drive Oil - Change
Transfer Drive (Hydrostatic) Oil - Change

Every 250 Service Hours

Engine Oil Sample - Obtain

Every 250 Service Hours or Monthly

Belts - Inspect/Adjust/Replace

Every 250 Service Hours or 3 Months

Steering Column Play - Check

Every 250 Service Hours or 6 Months

Brakes - Inspect/Adjust
Braking System - Test

Initial 500 Service Hours

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Differential and Final Drive Oil Sample - Obtain
Hydraulic System Oil Sample - Obtain
Hydraulic Tank Breather - Replace
Transfer Drive (Hydrostatic) Oil Sample - Obtain

Every 500 Service Hours or 3 Months

Cooling System Coolant Sample (Level 1) - Obtain
Differential and Final Drive Oil Level - Check
Hydraulic System Oil Filter (Return) - Replace
Lift Arm and Cylinder Linkage - Lubricate
Steering Cylinder Bearings - Lubricate
Tilt Cylinder Bearings and Bucket Linkage Bearings - Lubricate
Transfer Drive (Hydrostatic) Oil Level - Check

Every 500 Service Hours or 6 Months

Parking Brake - Check

Every 500 Service Hours or 1 Year

Engine Oil and Filter - Change
Fuel System Filter and Water Separator - Replace

Every 1000 Service Hours or 6 Months

Differential and Final Drive Oil - Change
Transfer Drive (Hydrostatic) Oil - Change

Every 1000 Service Hours or 1 Year

Brake System Fluid - Change
Engine Valve Lash - Check
Rollover Protective Structure (ROPS) - Inspect

Every 2000 Service Hours or 1 Year

Hydraulic System Oil - Change

Every 3000 Service Hours or 2 Years

Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Every 5000 Service Hours

Engine Crankcase Breather (Closed Circuit) - Replace

Every 6000 Service Hours or 4 Years

Cooling System Coolant (ELC) - Change

Information System:

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