C4.4 (Mech) Industrial Engine Engine Description Caterpillar


Engine Description
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1.1. Engine Specifications
2.1. Engine Cooling and Lubrication
3.1. Engine Service Life

The AVSpare C4.4 (Mech) engines are available in the following types of aspiration:

  • Naturally aspirated

  • Turbocharged

  • Turbocharged aftercooled

Engine Specifications

Note: The front end of the engine is opposite the flywheel end of the engine. The left and the right sides of the engine are determined from the flywheel end. The number 1 cylinder is the front cylinder.



Illustration 1g00984281
A typical example of the layout of the valves
(A) Inlet valves
(B) Exhaust valves

Table 1
C4.4 (Mech) Industrial Engine Specifications 
Number of Cylinders  4 In-Line 
Bore  105 mm (4.134 inch) 
Stroke  127 mm (5.0 inch) 
Aspiration  Naturally aspirated
Turbocharged
Turbocharged aftercooled 
Compression Ratio  NA 19.3:1
T, TA 18.2:1 
Displacement  4.4 L (268 in 3) 
Firing Order  1 3 4 2 
Rotation (flywheel end)  Counterclockwise 
Valve Lash Setting (Inlet)  0.20 mm (0.008 inch) 
Valve Lash Setting (Exhaust)  0.45 mm (0.018 inch) 

Engine Cooling and Lubrication

The cooling system consists of the following components:

  • Gear-driven centrifugal water pump

  • Water temperature regulator which regulates the engine coolant temperature

  • Gear-driven oil pump (gear type)

  • Oil cooler

The engine lubricating oil is supplied by a gear type pump. The engine lubricating oil is cooled and the engine lubricating oil is filtered. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high. Bypass valves can also provide unrestricted flow of lubrication oil to the engine parts if the oil cooler should become plugged or if the oil filter element should become plugged.

Engine efficiency, efficiency of emission controls, and engine performance depend on adherence to proper operation and maintenance recommendations. Engine performance and efficiency also depend on the use of recommended fuels, lubrication oils, and coolants. Refer to the Operation and Maintenance Manual, "Maintenance Interval Schedule" for more information on maintenance items.

Engine Service Life

Engine efficiency and maximum utilization of engine performance depend on the adherence to proper operation and maintenance recommendations. In addition, use recommended fuels, coolants, and lubricants. Use the Operation and Maintenance Manual as a guide for required engine maintenance.

Expected engine life is generally predicted by the average power that is demanded. The average power that is demanded is based on fuel consumption of the engine over a time period. Reduced hours of operation at full throttle and/or operating at reduced throttle settings result in a lower average power demand. Reduced hours of operation will increase the length of operating time before an engine overhaul is required.

Information System:

C4.4 (Mech) Industrial Engine Engine Oil Level - Check
C4.4 (Mech) Industrial Engine Product Lifting
938G II Wheel Loader and IT38G II Integrated Toolcarrier Plate Locations and Film Locations
2007/03/19 Improved Rear Brake Oil Cooler Lines Now Used {1380}
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Payload Control System (PCS) 2.X Calibration
Payload Control System (PCS) 2.X Sensors
C9.3 Engines for Caterpillar Built Machines Water Pump - Assemble
D6K Track-Type Tractor Hydraulic System Calibration
D3K, D4K and D5K Track-Type Tractors Winch Systems Piston Pump
D3K, D4K and D5K Track-Type Tractors Machine Systems Pump Drive Coupling - Remove and Install
C4.4 and C6.6 Engines for Caterpillar Built Machines E360 Low Engine Oil Pressure
C4.4 (Mech) Industrial Engine Overhaul Considerations
C4.4 (Mech) Industrial Engine Radiator - Clean
C4.4 and C6.6 Engines for Caterpillar Built Machines E361 High Engine Coolant Temperature
C4.4 and C6.6 Engines for Caterpillar Built Machines E539 High Intake Manifold Air Temperature
C4.4 (Mech) Industrial Engine Engine Air Cleaner Element (Dual Element) - Clean/Replace
2007/04/23 Improved Lines for the Aftercooler are Used {1380}
993K Wheel Loader Steering System Piston Pump (Steering)
D3K, D4K and D5K Track-Type Tractors Power Train Track Drive Motor - Disassemble
D3K, D4K and D5K Track-Type Tractors Power Train Track Drive Motor - Assemble
IT38H Integrated Toolcarrier and 938H Wheel Loader Power Train Differential Pinion (Locking) - Disassemble
Installation of the Hydraulic Cooler Core for the Waste Disposal Arrangement on a D9T{1353, 1374}