ENGINE INSTALLATION & SERVICE HANDBOOK Introduction Caterpillar


Introduction
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1.1. Reference Publications

Exceptional value is built into every AVSpare engine. Whether the application is electric power generation, marine propulsion, industrial, or petroleum; the goal of the AVSpare factory and dealer network resources is to provide the end-user with years of dependable, economical service. One of the key factors involved in ensuring optimum service life and operating efficiency is the suitability of the installation. The engine must be properly installed in an environment where it functions as designed and is properly maintained.

This booklet is designed to be used as an on-the-job reference guide in conducting AVSpare engine installation audits, commissionings, and performance analyses. Its use is intended only for engineers and technicians knowledgeable of the concepts and principles contained in the reference publications. The publications on the following page should be consulted if detailed information on the subject is desired. Additionally, whenever engine performance data such as heat rejection and air flow is available in the AVSpare Technical Marketing Information (TMI), it should be used instead of the Rules of Thumb contained in this guide.

An additional pocket reference for servicemen working with electrical equipment is "Ugly's Electrical Reference", FORM #SEBD0983.

A pocket reference for Marine Applications is available. It is called "The Marine Analyst Service Handbook", FORM #LEBV4830.

Materials and specifications are subject to change without notice.

June, 1990 - First Edition

September, 1992 - Second Edition

July, 1994 - Third Edition

May, 1996 - Fourth Edition

October, 1997 - Fifth Edition

Reference Publications

Marine Engine Application and Installation Guide LEKM9213

Marine Engine Sea Trial Guide LEBM6302

Generator Set Application and Installation Guide LEBX6213

Petroleum Engines Application and Installation Guide LEBW5119

Spark Ignited Application and Installation Guide LEBH6154

3600 Application Guide LEKX1002

Generator Set Electrical Fundamentals LEHQ8054

On-Site Power Generation Handbook LEBX4457

Service Information Manual for EPG Products SEBU6126

Operation and Maintenance Management Manual by engine model 1

Maintenance Manual for Spark Ignited Engines SEBU6127

Engine Performance Book by engine mode 2

Truck Performance Diagnostic Guide SEBD0808

Oil and Your Engine SEBD0640

Diesel Fuels and Your Engine SEBD0717

Coolant and Your Engine SEBD0970

Cooling System Field Test LEKQ7235


1Listed in Engine Publications List, SEFD3442-52


2Listed in Engine Division Advertising and Training Support Directory

Information System:

SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Brake Valve Service
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Winch Assembly
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Cable Drum Service
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Overrunning Clutch Service
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Brake Housing Assembly Service
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Carrier Clutch Service
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Winch Disassembly
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Winch Removal and Installation
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Preventive Maintenance
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Control Operation
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E Theory of Operation
SERVICE MANUAL FOR MODEL PA90VS WINCH FOR D7E General Safety Recommendations
ENGINE INSTALLATION & SERVICE HANDBOOK Cooling System
ENGINE INSTALLATION & SERVICE HANDBOOK Exhaust System Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Exhaust System
ENGINE INSTALLATION & SERVICE HANDBOOK Heat Recovery Systems
ENGINE INSTALLATION & SERVICE HANDBOOK Fuel System
ENGINE INSTALLATION & SERVICE HANDBOOK Lubrication System
ENGINE INSTALLATION & SERVICE HANDBOOK Starting System
ENGINE INSTALLATION & SERVICE HANDBOOK Mounting and alignment
ENGINE INSTALLATION & SERVICE HANDBOOK Vibration
ENGINE INSTALLATION & SERVICE HANDBOOK Electrical Fundamentals<FONT SIZE=-1>*</FONT>
ENGINE INSTALLATION & SERVICE HANDBOOK General Rules of Thumb
Using The Inspection Borescopes 1U5268 and 8T9290 Borescopes